INOXPA ESTAMPINOX EFI-2222 Installation, Service And Maintenance Instructions

INOXPA ESTAMPINOX EFI-2222 Installation, Service And Maintenance Instructions

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INSTALLATION, SERVICE AND
MAINTENANCE INSTRUCTIONS
ESTAMPINOX ES / ER / EFH / EFN
INOXPA, S.A.
c/Telers, 54 Aptdo. 174
E-17820 Banyoles
Girona (Spain)
Tel. : (34) 972 - 57 52 00
Fax. : (34) 972 - 57 55 02
Email: inoxpa@inoxpa.com
www.inoxpa.com

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Summarization of Contents

MANUFACTURER DECLARATION
Hereby declares, that the pumps
Statement declaring pump compliance with directives.
EC DECLARATION OF CONFORMITY
Hereby declares, that the pump
Statement declaring pump conformity with EC directives.
1. Introduction
CHECK THE SHIPMENT
Instructions for checking pump upon receipt against shipping voucher.
Safety
Important safety instructions and warnings for pump operation.
WARRANTY
Warranty Void Conditions
Lists conditions under which warranty becomes void.
INOXPA SERVICE
Contact for Assistance
Encourages users to contact INOXPA for assistance with technical data.
3. General Information
DESCRIPTION
Details the ESTAMPINOX series centrifugal pumps and their applications.
MATERIALS USED IN CONSTRUCTION
Lists materials used in pump construction for corrosion resistance.
SHAFT SEALING
Describes options for mechanical seal configurations.
FIELD OF APPLICATION
Illustrates pump performance curves for different operating conditions.
Table 3.2: Materials and Applications
STANDARD APPLICATION
Summarizes standard application details for ES/ER, EFH, and EFN pumps.
PUMP MATERIALS
Details pump housing, impeller, cover, and shaft materials.
DRIVE SPECIFICATIONS
Specifies motor type, insulation, protection, and voltage.
4. Installation
GENERAL CONSIDERATIONS
Basic instructions for pump installation, emphasizing shop foreman's role.
LOCATION AND PIPING
Guidance on pump placement and piping to minimize head loss.
STABILITY AND FOUNDATION
Requirements for pump foundation for stability and vibration resistance.
ELECTRIC MOTORS AND PROTECTION
Instructions for connecting, protecting, and wiring electric motors.
DIRECTION OF ROTATION
Electrical Diagram
Provides electrical connection diagrams for motor configuration.
SUCTION AND DISCHARGE PIPES
Pipe Selection Guidelines
Guidelines for selecting pipe diameters and components to minimize head loss.
Suction Pipe Installation
Instructions for installing the suction pipe to prevent air pockets and ensure sufficient pressure.
5. Start-up
GENERAL CONSIDERATIONS
Emphasizes informing personnel about operation and safety before start-up.
CLEANING BEFORE START-UP
Instructions to ensure the pump and pipes are clean before start-up.
START-UP PROCEDURE
Step-by-step guide for safely starting the pump.
6. Maintenance
GENERAL CONSIDERATIONS
Stresses the importance of following maintenance instructions to prevent issues.
CONSERVATION
Procedures for preserving the pump during long periods of service.
EXTERNAL CLEANING
Advice on keeping the pump exterior clean and protecting sensitive parts.
ELECTRICAL INSTALLATION SAFETY
Safety guidelines for maintenance on electrical installations.
ROUTINE MAINTENANCE
Periodic checks and inspection of pump and motor components.
7. Operating Problems
Overloading of motor
Lists motor overloading as an operating problem.
Insufficient flow rate or pressure
Problem of low flow or pressure in the pump.
Cavitation
Operating issue caused by vapor bubble formation in the pump.
Leak in mechanical seal
Issue where the mechanical seal is leaking.
Noise and vibrations
Operating issue characterized by abnormal noise and vibrations.
8. Disassembly and Assembly
SAFETY PRECAUTIONS
Safety precautions to prevent motor starting during work.
DISCONNECTION PROCEDURE
Procedure for safely disconnecting the pump before disassembly.
PUMP HOUSING ASSEMBLY/DISASSEMBLY
Steps for disassembling and assembling the pump housing.
IMPELLER AND PUMP COVER DISASSEMBLY
Instructions for removing the impeller and pump cover.
MECHANICAL SEAL
Mechanical Seal Disassembly
Steps for disassembling the mechanical seal.
Mechanical Seal Assembly
Steps for assembling the mechanical seal.
Impeller Assembly
Instructions for mounting the impeller onto the shaft.
MOTOR REPLACEMENT
Guidance for replacing the pump motor.
EFH / EFN Type Specifics
Motor and Bearing Replacement
Refers to manufacturer's manual for motor/bearing replacement.
9. Technical Specifications
PUMP TECHNICAL DATA
Table detailing motor power, sealing shaft, impeller diameter, and weight.
MATERIALS SPECIFICATION
Lists materials used for pump parts in contact with the liquid.
Estampinox ES Pump Dimensions
TYPE A, B, C, D, E, F, G, H, I, K, LL, M, N, ØO
Table showing ES pump types with dimensions and connections.
Estampinox ER Pump Dimensions
TYPE A, B, C, D, E, F, G, H, ØI, L, M
Table showing ER pump types with dimensions and connections.
Estampinox EFH Pump Dimensions
TYPE A, B, C, D, E, F, G, H, I, ØJ, K, L, M
Table detailing EFH pump types and their dimensions.
Estampinox EFH Pump Motor Coupling Dimensions
TYPE A, B, C, D, E, F, G
Table of motor coupling dimensions for EFH pump types.
Estampinox ES Pump Exploded View
Component Identification Diagram
Diagram showing the exploded view of the ES pump components.
Parts List: Estampinox ES
Quantity per Pump Type
Lists quantities of parts for each ES pump type.
Estampinox ER Pump Exploded View
Component Identification Diagram
Diagram showing the exploded view of the ER pump components.
Parts List: Estampinox ER
Quantity per Pump Type
Lists quantities of parts for each ER pump type.
Estampinox EFH Pump Exploded View
Component Identification Diagram
Diagram showing the exploded view of the EFH pump components.
Parts List: Estampinox EFH
Quantity per Pump Type
Lists quantities of parts for each EFH pump type.
Estampinox EFN Pump Exploded View
Component Identification Diagram
Diagram showing the exploded view of the EFN pump components.
Parts List: Estampinox EFN
Quantity per Pump Type
Lists quantities of parts for each EFN pump type.
10. Cleaning and Disinfection
GENERAL CONSIDERATIONS
Explains the necessity and variability of cleaning/disinfection.
Cleaning Methods
Describes two methods for cleaning the pump.
SAFETY IN CLEANING
Safety precautions for manual and CIP cleaning procedures.
Manual Cleaning Safety
Safety guidelines for manual pump cleaning.
CIP Procedure Safety
Safety steps and considerations for Cleaning-In-Place procedures.

Table of Contents