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Signode PRHR-114 Operation, Parts And Safety Manual

Signode PRHR-114 Operation, Parts And Safety Manual

Push type power combination strapping tool

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PRHR-34/114
PUSH TYPE POWER COMBINATION
STRAPPING TOOL

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Summarization of Contents

General Safety Considerations
Strap Breakage Hazard
Details risks associated with strap breakage during tensioning, including loss of balance and flying objects.
Training Requirements
Emphasizes the necessity of proper training for tool operation and advises contacting a Signode Representative for questions.
Eye Injury Hazard
Warns about severe eye injury or blindness from not wearing safety glasses with side shields.
Fall Hazard
Addresses the risk of falling due to improper footing or balance while operating the tool.
Cut Hazard
Highlights the risk of cuts to hands and fingers from handling strap or sharp parts, recommending protective gloves.
Tool Care and Maintenance
Provides guidelines for daily inspection, cleaning, lubrication, and safe handling of air-powered tools.
Work Area Safety
Instructs users to keep work areas uncluttered and well-lighted for safe operation.
Joint Formation Procedures
Moving and Stacking Strapped Loads
Advises following standard industry practices for safe material handling of strapped loads.
Cutting Tensioned Strap Safely
Warns against using improper tools for cutting tensioned strap and recommends using designated cutters.
Tool Cleaning and Lubrication
Details weekly cleaning and lubrication requirements for air motors and moving parts.
Specifications and Tool Installation
Tool Installation Guidance
Explains the importance of proper tool installation, including suspension and dispenser placement.
Pneumatic Information
Air Supply Installation
Details requirements for a clean, water-free air supply and proper installation of air line components.
Moisture Control
Explains the impact of moisture on tool performance and methods for its removal from air lines.
Lubrication Guidelines
Provides instructions on proper lubrication of the air motor using the correct oil and flow rate.
Cold Weather Operation
Offers steps to improve tool performance in freezing temperatures, including lubricant recommendations.
Air Pressure and Strap Tension
Defines the relationship between air pressure and strap tension, and how to adjust for desired tension.
Strap Tension Adjustment
Details the procedure for adjusting strap tension using the tool's adjusting screw and hex nut.
Operating Instructions
Strap and Seal Loading
Guides the user on how to properly load the strap into the seal and prepare it for the tool.
Cycling the Tool
Explains the step-by-step process of operating the tool to tension and seal the strap.
Joint Formation Verification
Instructs on checking the formed joint and its notches after the sealing process.
Troubleshooting Guide
Symptom 1: Inadequate Strap Tension
Lists causes and remedies for insufficient strap tension, such as air pressure and strap issues.
Symptom 2: Feedwheel Milling or Slipping
Identifies causes and solutions for feedwheel issues, including dirt, wear, and clearance problems.
Symptom 3: Sealing and Cutoff Incomplete
Provides solutions for incomplete sealing or strap cutoff, often related to air pressure or worn jaws.
Symptom 4: Strap Slipping Through Seal
Addresses strap slippage, typically due to incorrect seals or low tension.
Symptom 5: Low Joint Strength
Offers remedies for weak joints, mainly focusing on using correct seals and jaw condition.
Symptom 6: Seal Slipping into Nose
Explains potential causes for seal slippage into the tool nose, including tolerances and seal type.