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Beckman Coulter Manuals
Laboratory Equipment
AutoMate 2550
Instructions for use manual
Beckman Coulter AutoMate 2550 Instructions For Use Manual
Sample processing system
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Revision History
Table of Contents
Introduction
CHAPTER 1 System Overview
Placement of Rack on Base Frame
Drawer Handling
Upper Drawers
Lower Consumable Drawers (Aliquot Module)
Sample Processing
Tube Status Overview
Handling Rejected Tubes
Technical Specifications
Pump System
Pipette Tips
Tubes
Introduction
CHAPTER 2 Run the System
Preconditions before You Start
Input Drawer
Output Drawer
Systems with MTP Rack Reader
Start the System
Start the System with Sorting-Drive Connected
Startup Checklist
Before You Start Distribution
Status Bars of Consumables and Waste (Aliquot Module)
View Status Bar Information
Fill up Consumables or Empty Waste Container
Fill up Disposable Pipette Tips
Verify Tube Type Setting
Run Distribution
Distribution Information
Detailed Workplace Information
Base Frame Information
Rack Information
Detailed Information on Sample Tubes
Rack and Tube Information Warning
Actions During Distribution
Input Drawer
Output Drawer
Remove Single Tube from Conveyor Belt 01
Remove Sample Tube from Robot Grippers
Replace Pippette Tip after Error
Aliquot Module Operation
Safety Precautions
Reload Secondary Tubes
Screw Cap Secondary Tubes
Empty the Waste Container
Reset the Label Counter
Reload Pipette Tips
Operate Label Printer
Detailed Rack Information
Error Racks
Archive Racks
Recapper Buffer Rack
No Order Buffer Rack
Microtiter Plates (Mtps)
CHAPTER 3 User Maintenance
Maintenance Operation Sequence
Cleaning and Decontamination
How to Clean the System
Recommended Disinfectant for Decontamination
Distributors of Virkon Disinfectant
Order Numbers for Virkon Disinfectant
How to Apply Virkon
List of Prohibited Cleaning Agents
Maintenance Schedule
Sorter Module Maintenance
Clean the Decapper Cap Slide (Automate 1200/1250)
System no
Aliquoter
Clean the Components of Waste Hopper (Automate 2500/2550)
Clean the Decapper Waste Area
Replace Gripper Jaws of the Tube Gripper
Robot Gripper Maintenance
Clean the TIU Mirror
Conveyor Belt Maintenance
Clean and Vacuum Conveyor Belts
Tube Holders
Inspect Guide of Conveyor Belt Base Plate
Aliquot Module Maintenance
Replace the Aliquotter Syringe
Operation
Pipettor Maintenance
Inspect Tip Carrier
Clean the Tip Carrier (GEN 1)
Check the Air Tightness of the System
Air Compressor Maintenance
Check the TTU Module
Compressor Types
Depressurize Compressor
Resume Compressor Operation
Check Oil Level
Add Oil
Check the Oil Level
Empty the Drain Bottle
Clean Air Intake Filter
Check TTU Module
Printer Maintenance
Clean the Printer
Clean the Print Rollers
Clean the Printhead
Clean the Label Sensor
Spare Parts and Consumables
Service Maintenance Counter
CHAPTER 4 Recapper Operation and Maintenance
Recapper Control Panel
Leds on the Recapper Control Panel
Primary Function of the Buttons
Shift
Secondary Function of the Buttons
Deactivate Recapper
Exchange the Film Cassette
Recapper Maintenance
Clean the Recapper
Inspect the Parafilm Applicator
Inspect the O-Rings for Parafilm Transport
Inspect the O-Ring Guides for Recapper Troubleshooting
Error Messages
O-Rings for the Parafilm Transport
Damaged
Graphical User Interface
System Menus
Operating Options
Tube Type and Cap Color Selection
Consumable Status
Open Drawer
System Communication Status
Sample Tube Distribution Status
Status Bar
Camera Inspection Window
Introduction to Maintenance
Safety Precautions During Maintenance
Overview
Recapper Design
Recapper Operation
CHAPTER 5: Troubleshooting
General Information
Error Recovery During
Complete Power Outage in the Tubes Lost at Robot 1 During
Laboratory
Operation
System Freeze
Signal Light (Option)
Manual Intervention Operation
Aliquot Module Troubleshooting
Waste Container Is Full
Error: Pump 01 (3005) Tip Is
Clogged
Aspiration Errors - Many Tubes Sent to Error
LED Status Indicator on
Tube Jam at the Tube Hopper
Tube Jam Inside the Tube
Tube Jam at the Tube Hopper
Tube Feeding
Tube Fragments in the TTU
Tube Present Sensor
Troubleshooting Microtiter Plates
Troubleshooting the no Order Buffer
No Order Buffer Rack Is Full
No Order Buffer Rack Frequently
No Order Buffer Rack Cannot be
Camera Troubleshooting
Problems
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Quick Links
1
Introduction
2
System Overview
3
Technical Specifications
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See also:
Reference Manual
Instructions for Use
AutoMate 2500 Family Sample Processing System
B67471B
July 2018
Manufactured by
Beckman Coulter, Inc.
250 S. Kraemer Blvd.
Brea, CA 92821 U.S.A.
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Table of Contents
Troubleshooting
Inspect the O-ring Guides for Recapper Troubleshooting
165
CHAPTER 5: Troubleshooting
171
Aliquot Module Troubleshooting
177
Troubleshooting Microtiter Plates
192
Troubleshooting The No Order Buffer
193
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Summarization of Contents
Instructions for Use
Revision History
Safety Notice
Symbols and Warnings
Explains hazard alert symbols used in the manual and on the device.
Intended use
Defines the proper application and scope of the system.
CHAPTER 1 System Overview
Introduction
Provides a general overview of the system and its purpose.
Drawer Handling
Describes how to open, close, and manage system drawers.
Sample Processing
Details the status indicators and workflow for sample handling.
Technical Specifications
Outlines key technical details like pump volume and tube dimensions.
CHAPTER 2 Run the System
Graphical User Interface
Explains the layout and functions of the system's user interface.
Preconditions Before You Start
Lists checks and requirements before initiating system operation.
Start the System
Step-by-step instructions for powering on and initializing the system.
CHAPTER 3 User Maintenance
Cleaning and Decontamination
Procedures for cleaning and disinfecting system components.
Sorter Module Maintenance
Maintenance tasks specific to the sorter module.
Aliquot Module Maintenance
Maintenance tasks specific to the aliquot module.
Conveyor Belt Maintenance
Procedures for cleaning and maintaining conveyor belts.
Air Compressor Maintenance
Maintenance for the system's air compressor.
Printer Maintenance
Maintenance tasks for the label printer.
CHAPTER 4 Recapper Operation and Maintenance
Recapper Control Panel
Describes the recapper's interface and controls.
Exchange the Film Cassette
Step-by-step guide for replacing the Parafilm cassette.
Recapper Troubleshooting
Common issues and solutions for the recapper.
CHAPTER 5 Troubleshooting
General Information
Basic principles and guidance for resolving errors.
Aliquot Module Troubleshooting
Specific errors and solutions related to the aliquot module.
Camera Troubleshooting
Procedures for diagnosing camera-related issues.
APPENDIX A AutoMate 2500 Family Documents
Related Documents
Lists other relevant documentation for the system.
Glossary
Table of Contents
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