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EL3443
Documentation
Beckhoff EL3443 Documentation
3-phase energy and power measurement terminals
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
1 Product Overview - Power Measurement Terminals
2 Foreword
Notes on the Documentation
Safety Instructions
Documentation Issue Status
Version Identification of Ethercat Devices
Fig. 1 EL5021 el Terminal, Standard IP20 IO Device with Serial/ Batch Number and Revision ID (Since 2014/01)
Fig. 2 EK1100 Ethercat Coupler, Standard IP20 IO Device with Serial/ Batch Number
Fig. 3 CU2016 Switch with Serial/ Batch Number
Fig. 4 EL3202-0020 with Serial/ Batch Number 26131006 and Unique ID-Number 204418
Fig. 5 EP1258-00001 IP67 Ethercat Box with Batch Number/ Date Code 22090101 and Unique Se- Rial Number 158102
Fig. 6 EP1908-0002 IP67 Ethercat Safety Box with Batch Number/ Date Code 071201FF and Unique Serial Number 00346070
Fig. 7 EL2904 IP20 Safety Terminal with Batch Number/ Date Code 50110302 and Unique Serial Num- Ber 00331701
Fig. 8 ELM3604-0002 Terminal with Unique ID Number (QR Code) 100001051 and Serial/ Batch Num- Ber 44160201
Beckhoff Identification Code (BIC)
Fig. 9 BIC as Data Matrix Code (DMC, Code Scheme ECC200)
3 Product Overview
El34Xx - Introduction
Fig. 12 EL3483
Technical Data
Fig. 13 EL3453
Basic Function Principles
Fig. 14 Voltage U and Current I Curves
Fig. 17 Four-Quadrant Representation of Active Power/Fundamental Harmonic Reactive Power in Motor and Generator Mode
Current Transformers
Start
4 Basics Communication
Ethercat Basics
Ethercat Cabling - Wire-Bound
General Notes for Setting the Watchdog
Ethercat State Machine
Coe Interface
Distributed Clock
5 Mounting and Wiring
Instructions for ESD Protection
Installation on Mounting Rails
Connection
Connection System
Wiring
Shielding
Installation Positions
Positioning of Passive Terminals
El34Xx - Leds and Connection
6 Commissioning
Twincat Quick Start
Twincat 2
Twincat 3
Twincat Development Environment
Installation of the Twincat Real-Time Driver
Notes Regarding ESI Device Description
Twincat ESI Updater
Distinction between Online and Offline
OFFLINE Configuration Creation
ONLINE Configuration Creation
Ethercat Subscriber Configuration
General Notes - Ethercat Slave Application
Process Data
Sync Manager
Settings
Timestamp Distributed Clocks
Scaling Factors
Notices on Analog Specifications
Full Scale Value (FSV)
Measuring Error/ Measurement Deviation
Temperature Coefficient Tk [Ppm/K]
Single-Ended/Differential Typification
Common-Mode Voltage and Reference Ground (Based on Differential Inputs)
Dielectric Strength
Temporal Aspects of Analog/Digital Conversion
Object Description and Parameterization
Restore Object
El3423
EL3443-00Xx
El3453
Fig. 10 EL3443
EL3483-00Xx
7 Application Examples
Power Measurement on Motor with 2 or 3 Current Transformers
Power Measurement at a Machine
Power Measurement in a Single-Phase Mains Network with Ohmic Consumers
Power Measurement at a Fieldbus Station
Power Measurement at Three-Phase Motors Controlled by a Frequency Converter
Power Measurement Including Differential Current Measurement
Example Function Blocks for Evaluation
8 Appendix
Tceventlogger and IO
Ethercat al Status Codes
Firmware Compatibility
Fig. 11 EL3423
Firmware Update El/Es/Em/Elm/Epxxxx
Device Description ESI File/Xml
Firmware Explanation
Updating Controller Firmware *.Efw
FPGA Firmware *.Rbf
Simultaneous Updating of Several Ethercat Devices
Restoring the Delivery State
Support and Service
List of Illustrations
Advertisement
Quick Links
1
El34Xx - Introduction
2
Fig. 13 El3453
3
El3443-00Xx
4
El3453
5
Power Measurement on Motor with 2 or 3 Current Transformers
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Documentation
EL34xx
3-phase energy and power measurement terminals
Version:
Date:
1.5
2019-09-05
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Summarization of Contents
1 Product overview – Power measurement terminals
EL3443 | 3-phase power measurement terminal with extended functionality
Introduction to the EL34xx series of 3-phase power measurement terminals, covering functionality and key features.
EL3423 | 3-phase power measurement terminal, Economy
Description of the EL3423 terminal for efficient energy management system, covering voltage and current measurement.
EL3483 | 3-phase mains monitoring terminal for voltage, frequency and phase
Overview of the EL3483 terminal for monitoring supply network data, including phase sequence and voltage faults.
EL3453 | 3-phase power measurement terminal up to 690 V AC with extended functionality
Details on the EL3453 terminal for monitoring high-capacity generators, optimized for 690 V AC with advanced functionality.
2 Foreword
2.1 Notes on the documentation
Guidance on the intended audience, disclaimer, trademarks, and patent information for the documentation.
2.2 Safety instructions
Details on safety regulations, exclusion of liability, and symbols used for warnings and notes.
2.3 Documentation issue status
Overview of document versions and associated changes, listing revisions and their comments.
2.4 Version identification of EtherCAT devices
Explanation of the 14-digit designation system for Beckhoff EtherCAT devices, including family key, type, version, and revision.
3 Product overview
3.1 EL34xx – Introduction
Introduction to the EL34xx series of 3-phase power measurement terminals, covering their functionality and key features.
3.2 Technical data
Detailed technical specifications for EL3423, EL3443, EL3453, and EL3483 terminals, including electrical and environmental data.
3.3 Basic function principles
Explanation of fundamental principles for measuring voltage, current, and active power, including RMS value calculation.
3.4 Current transformers
Notes on selecting and using current transformers with EL34xx terminals, covering accuracy, types, and safety precautions.
3.5 Start
Commissioning steps for the EL34xx terminals, including mounting, wiring, and TwinCAT configuration.
4 Basics communication
4.1 EtherCAT basics
Reference to EtherCAT System Documentation for fieldbus basics and communication principles.
4.2 EtherCAT cabling – wire-bound
Guidelines for EtherCAT cabling, including cable length, connector assignment, and E-Bus supply considerations.
4.3 General notes for setting the watchdog
Explanation of SM and PDI watchdogs for terminal safety, including default values and configuration in TwinCAT.
4.4 EtherCAT State Machine
Description of the EtherCAT slave states (Init, Pre-Operational, Safe-Operational, Operational) and their impact on functionality.
4.5 CoE Interface
Explanation of the CANopen over EtherCAT (CoE) interface for parameter management of EtherCAT devices, including index and subindex.
4.6 Distributed Clock
Details on EtherCAT distributed clock functionality, including unit, zero point, size, and synchronization precision.
5 Mounting and wiring
5.1 Instructions for ESD protection
Guidelines for preventing electrostatic discharge damage to devices, including handling precautions and termination requirements.
5.2 Installation on mounting rails
Procedure for installing bus coupler and terminals on 35 mm mounting rails, including assembly and fixing details.
5.3 Connection
Overview of connection options for Bus Terminal system: standard wiring, pluggable wiring, and high density terminals.
5.4 Installation positions
Guidance on optimum installation positions and recommended distances for ventilation and heat dissipation.
5.5 Positioning of passive Terminals
Hint for positioning passive terminals in the bus terminal block, advising against stringing together more than two.
5.6 EL34xx - LEDs and connection
Explanation of LED indicators and terminal point connections for EL3423, EL3443, and EL3453 devices.
6 Commissioning
6.1 TwinCAT Quick Start
Overview of TwinCAT as a development environment for real-time control, including its user interfaces and configuration methods.
6.2 TwinCAT Development Environment
Details on TwinCAT 2 and TwinCAT 3 software components, their features, and integration with Microsoft Visual Studio.
6.3 General Notes - EtherCAT Slave Application
Overview of EtherCAT slave operation under TwinCAT, focusing on diagnostic information like WorkingCounter, EtherCAT State, and Status.
6.4 Process data
Details on process data configuration, including Sync Manager, settings, and timestamp distributed clocks.
6.5 Scaling factors
Overview of scaling factors required to calculate actual values from raw process data, particularly for 'Classic' mode operations.
6.6 Notices on analog specifications
Explanations for interpreting analog input characteristic data, including full scale value (FSV) and measuring error/deviation.
6.7 Object description and parameterization
Description of CoE objects and parameterization for EtherCAT devices, including restore objects and configuration data.
7 Application examples
7.1 Power measurement on motor with 2 or 3 current transformers
Wiring diagrams and configuration notes for power measurement on motors using EL3443 and EL3453 with current transformers.
7.2 Power measurement at a machine
Application example for power measurement at a machine using EL3443 and EL3453 terminals, including wiring and negative power value considerations.
7.3 Power measurement in a single-phase mains network with ohmic consumers
Example of power measurement in a single-phase network with ohmic consumers, detailing connections for voltage and current.
7.4 Power measurement at a fieldbus station
Example of power measurement at a fieldbus station, illustrating terminal use for measuring power consumption of Bus Coupler and E-bus.
7.5 Power measurement at three-phase motors controlled by a frequency converter
Application example for power measurement of three-phase motors controlled by a frequency converter, with wiring and grounding notes.
7.6 Power measurement including differential current measurement
Wiring example for EL3453 power measurement terminal, including neutral conductor current measurement and differential current.
7.7 Example Function Blocks for Evaluation
Example function blocks for evaluating power measurement data from EL3443/EL3453 terminals, storing values in a STRUCT.
8 Appendix
8.1 TcEventLogger and IO
Interface for message exchange between TwinCAT components and non-TwinCAT components, facilitating diagnosis and logging.
8.2 EtherCAT AL Status Codes
Reference to EtherCAT system description for detailed information on EtherCAT AL status codes.
8.3 Firmware compatibility
Overview of firmware and hardware compatibility for Beckhoff EtherCAT devices, ensuring proper operation and potential updates.
8.4 Firmware Update EL/ES/EM/ELM/EPxxxx
Procedure for updating firmware on Beckhoff EtherCAT slaves, including storage locations and risks of improper updates.
8.5 Restoring the delivery state
Procedure for restoring terminal delivery state by selecting the CoE object 'Restore default parameters' in TwinCAT System Manager.
8.6 Support and Service
Information on Beckhoff support and service, including branch offices, headquarters, support hotline, and service center contacts.
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