Alemite 3644 Service Manual

Alemite 3644 Service Manual

Electronic preset metered control valve

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Electronic Preset Metered Control Valve
Description
The metered control valves in
model series 3640 are designed to
meter a variety of fluids.
The valve assembly dispenses
motor oils (SAE 5-50), gear oils (SAE
80-240), automatic-transmission fluid,
antifreeze (ethylene glycol), and
hydraulic fluid.
IMPORTANT: The valve is
N O T i n t e n d e d t o m e t e r
b r a k e f l u i d , w i n d s h i e l d
wiper fluid, or antifreeze and
water solution.
Each control valve:
• can automatically dispense a
preset quantity of fluid or
manually dispense
• includes an inlet swivel that
contains a strainer
Valve Model
3640
3640-B
3641
3641-B
3643
3644 (Obsolete)
3644-C
Table 1
Inlet
Accuracy
Connection
1/2 " NPTF (f)
+/- 0.5 %
Table 2
This document contains confidential information that is the property of Alemite Corporation
670824
and is not to be copied, used, or disclosed to others without express written permission.
Service Guide
Refer to Figure 2-A
for configuration on each model
Figure 1 Electronic Preset Metered Control Valve Model 3640 Series
Oil
Gear Oil
Oil
Electronic Preset Metered Control Valve Model 3640 Series Designation
Delivery Units of Measure
(Totalizer Unit of Measure)
Pints, Quarts, Gallons
Liters
(Gallons)
(Liters)
Electronic Preset Metered Control Valve Model 3640 Series Specifications
Alemite Corporation
167 Roweland Drive, Johnson City, Tennessee 37601
www.alemite.com
©
Copyright
2004 by Alemite Corporation
Model 3641 Shown
Extension
Rigid
Flexible
Non-Drip Automatic (with Manual Lock)
Rigid
Non-Drip High-Volume Automatic
Non-Drip High-Volume Manual
Flow Range
Temperature Range
gpm
lpm
0.25 to 8
1 to 30
20 to 120
3640 3640-B
3641 3641-B
3643
3644 3644-C
Nozzle Type
Non-Drip Automatic
Non-Drip Manual
Non-Drip Automatic
Non-Drip Manual
Maximum Operating
Pressure
°
°
psi
F
C
-5 to 50
1000
SER 3640
Revision (10-04)
bars
67

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Summarization of Contents

Control Valve and Meter Operation
Modes of Operation
Explains automatic and manual modes for valve operation.
Control Valve Operation
Details manual and automatic mode procedures and stopping/topping flow.
Accumulated and Resettable Totals
How to view and reset accumulated and resettable totals.
Meter Programming
Change Unit of Measure
Steps to change the unit of measure from quarts to gallons, pints, or liters.
Recalibration
Scale Factor Calculation
How to calculate the new scale factor based on dispensed vs. meter readings.
Change the Scale Factor
Step-by-step process for entering a new scale factor and setting pulse delay.
Meter Battery
Battery Warnings
Explains the progression of battery low warnings displayed on the meter screen.
Changing the Battery
Step-by-step instructions for replacing the meter's batteries.
Overhaul
Disassembly Procedures
Instructions for disassembling extensions, nozzles, and specific nozzle types.
Control Valve Disassembly and Cleaning
Component Disassembly: Battery Door, Case, Solenoid, Circuit Board
Procedures for removing the battery door, case, solenoid, circuit board, and gears.
Component Disassembly: Valve, Lever, Swivel
Instructions for removing valve, lever mechanisms, and swivel components.
Component Cleaning and Inspection
Guidelines for cleaning and inspecting all parts after disassembly.
Control Valve Reassembly
Reassembly: Lever, Valve Mechanisms, Metering Gears
Procedures for assembling lever, valve mechanisms, and metering gears.
Reassembly: Housing Cover and Circuit Board
Steps for installing the housing cover and circuit board assembly.
Control Valve Reassembly - Continued
Reassembly: Solenoid, Battery Door, Swivel
Procedures for reassembling solenoid, battery door, and swivel components.
Extension and Nozzle Assembly
Nozzle and Extension Assembly
Detailed steps for assembling non-drip nozzles and extensions.
Troubleshooting Chart
Control Valve Troubleshooting
Lists possible problems and solutions for control valve indications like flow issues and leakage.
Meter Troubleshooting
Lists possible problems and solutions for meter indications like battery status and accuracy.

Table of Contents