Alemite 3640 Service Manual

Alemite 3640 Service Manual

Electronic preset metered control valve

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Electronic Preset Metered Control Valve
Description
The metered control valves in
model series 3640 are designed to
meter a variety of fluids.
The valve assembly dispenses
motor oils (SAE 5-50), gear oils (SAE
80-240), automatic-transmission fluid,
antifreeze (ethylene glycol), and
hydraulic fluid.
IMPORTANT: The valve is
N O T i n t e n d e d t o m e t e r
b r a k e f l u i d , w i n d s h i e l d
wiper fluid, or antifreeze and
water solution.
Each control valve:
• can automatically dispense a
preset quantity of fluid or
manually dispense
• includes an inlet swivel that
contains a strainer
Valve Model
3640
3640-B
3641
3641-B
3643
3644 (Obsolete)
3644-C
Table 1
Inlet
Accuracy
Connection
1/2 " NPTF (f)
+/- 0.5 %
Table 2
This document contains confidential information that is the property of Alemite Corporation
670824
and is not to be copied, used, or disclosed to others without express written permission.
Service Guide
Refer to Figure 2-A
for configuration on each model
Figure 1 Electronic Preset Metered Control Valve Model 3640 Series
Oil
Gear Oil
Oil
Electronic Preset Metered Control Valve Model 3640 Series Designation
Delivery Units of Measure
(Totalizer Unit of Measure)
Pints, Quarts, Gallons
Liters
(Gallons)
(Liters)
Electronic Preset Metered Control Valve Model 3640 Series Specifications
Alemite Corporation
167 Roweland Drive, Johnson City, Tennessee 37601
www.alemite.com
©
Copyright
2004 by Alemite Corporation
Model 3641 Shown
Extension
Rigid
Flexible
Non-Drip Automatic (with Manual Lock)
Rigid
Non-Drip High-Volume Automatic
Non-Drip High-Volume Manual
Flow Range
Temperature Range
gpm
lpm
0.25 to 8
1 to 30
20 to 120
3640 3640-B
3641 3641-B
3643
3644 3644-C
Nozzle Type
Non-Drip Automatic
Non-Drip Manual
Non-Drip Automatic
Non-Drip Manual
Maximum Operating
Pressure
°
°
psi
F
C
-5 to 50
1000
SER 3640
Revision (10-04)
bars
67

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Summary of Contents for Alemite 3640

  • Page 1 167 Roweland Drive, Johnson City, Tennessee 37601 www.alemite.com © Copyright 2004 by Alemite Corporation SER 3640 This document contains confidential information that is the property of Alemite Corporation 670824 Revision (10-04) and is not to be copied, used, or disclosed to others without express written permission.
  • Page 2 SER 3640 Electronic Preset Metered Control Valve Figure 2-A Electronic Preset Metered Control Valve Model 3640 Series - Exploded View Revision (10-04) Alemite Corporation...
  • Page 3 Control Valve Numeric Order Item Part Description Notes Part # (Item #) B339800 51891 Non-Drip Nozzle, Automatic 339084 318400-2 Non-Drip Nozzle, Manual 338702 320421 Extension, Curved, 1/4 " NPTF (m) 318400-2 Non-Drip Nozzle, Automatic (w/ Manual Lock) See Figure 8 332892 320421 338702...
  • Page 4 SER 3640 Electronic Preset Metered Control Valve Electronic Preset Metered Control Valve Model 3640 Series - Exploded View Figure 2-B Revision (10-04) Alemite Corporation...
  • Page 5 Electronic Preset Metered Control Valve SER 3640 Item Numeric Order Part No. Description Notes Part # (Item #) (12) 393307-219 Kit, Swivel Includes Items 12 - 15 O-Ring (13) Swivel (14) Screen (15) O-Ring (16) 393307-201 Kit, Top Case Includes Items 16 - 18...
  • Page 6: Control Valve Operation

    SER 3640 Electronic Preset Metered Control Valve Automatic Mode Control Valve and Meter Operation 1. Press the RESET button. Modes of Operation • This resets the counter to zero. These valve assemblies are designed for 2. Repeatedly press the 10, 1, and/or 0.1 buttons until the automatic and manual modes of operation.
  • Page 7: Meter Programming

    Electronic Preset Metered Control Valve SER 3640 Meter Programming NOTE: Each meter is programmed in quarts and calibrated for motor oil at the factory. Change Unit of Measure 1. Insert a blunt tool (5/32 "allen wrench) into the access hole in the back of the meter.
  • Page 8 SER 3640 Electronic Preset Metered Control Valve Change the Scale Factor Recalibration 7. Press the RESET button. It may become necessary to recalibrate the meter. • The first digit of the scale factor flashes. Variables that cause a meter to require recalibration are: •...
  • Page 9 Electronic Preset Metered Control Valve SER 3640 Meter Battery Changing the Battery The meter’s circuit board assembly retains totals and A progression of warnings appear on the screen of the programmed values when the batteries are removed from meter to indicate the condition of the batteries.
  • Page 10 SER 3640 Electronic Preset Metered Control Valve Overhaul 4. Remove V-Block (51) and Spring (53) from the Stem. 5. Unscrew Screw Assembly (57) from the Angle Body. NOTE: Refer to Figure 2-A and 2-B for component identification on the major com- 6.
  • Page 11: Control Valve Assembly

    Electronic Preset Metered Control Valve SER 3640 Valve Mechanism Control Valve Assembly 14. Remove Stop Pin (20) from Nut (24). Battery Door 15. Unscrew the Nut from the Housing. 1. Remove Screws (43) that secure Battery Door (42) to • Remove O-Ring (26) and Seal (25) from the Nut.
  • Page 12 SER 3640 Electronic Preset Metered Control Valve 12. Install and seat O-Ring (34) into the oval groove in the Assembly Housing. NOTE: Prior to assembly, certain compo- 13. Position Housing Cover (33) onto the Housing. nents require lubrication in clean oil. Refer to Table 3 for details.
  • Page 13 Electronic Preset Metered Control Valve SER 3640 Extension and Nozzles Solenoid Non-Drip Nozzle (Automatic w/ Manual Lock) 19. Drop Detent Ball (47) into the hole in the Housing. NOTE: Refer to Figure 8 for compo- 20. Screw Solenoid (48) into the Housing securely.
  • Page 14: Troubleshooting Chart

    SER 3640 Electronic Preset Metered Control Valve Troubleshooting Chart Control Valve Indications Possible Problems Solutions Continuous product flow 1. O-Ring (28) worn or damaged 1. Use Valve Kit 393307-217 2. Foreign material under valve Seal (31) 2. Disassemble, clean, and inspect seat area.

This manual is also suitable for:

3640-b3641-b3643364136443644-c

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