Alemite 3641 Service Manual

Alemite 3641 Service Manual

Electronic preset metered control valve

Advertisement

Electronic Preset Metered Control Valve
Description
The metered control valves in
model series 3640 are designed to
meter a variety of fluids.
The valve assembly dispenses
motor oils (SAE 5-50), gear oils (SAE
80-240), automatic-transmission fluid,
antifreeze (ethylene glycol), and
hydraulic fluid.
IMPORTANT: The valve is
N O T i n t e n d e d t o m e t e r
b r a k e f l u i d , w i n d s h i e l d
wiper fluid, or antifreeze and
water solution.
Each control valve:
• can automatically dispense a
preset quantity of fluid or
manually dispense
• includes an inlet swivel that
contains a strainer
Valve Model
3640
3640-B
3641
3641-B
3643
3644 (Obsolete)
3644-C
Table 1
Inlet
Accuracy
Connection
1/2 " NPTF (f)
+/- 0.5 %
Table 2
This document contains confidential information that is the property of Alemite Corporation
670824
and is not to be copied, used, or disclosed to others without express written permission.
Service Guide
Refer to Figure 2-A
for configuration on each model
Figure 1 Electronic Preset Metered Control Valve Model 3640 Series
Oil
Gear Oil
Oil
Electronic Preset Metered Control Valve Model 3640 Series Designation
Delivery Units of Measure
(Totalizer Unit of Measure)
Pints, Quarts, Gallons
Liters
(Gallons)
(Liters)
Electronic Preset Metered Control Valve Model 3640 Series Specifications
Alemite Corporation
167 Roweland Drive, Johnson City, Tennessee 37601
www.alemite.com
©
Copyright
2004 by Alemite Corporation
Model 3641 Shown
Extension
Rigid
Flexible
Non-Drip Automatic (with Manual Lock)
Rigid
Non-Drip High-Volume Automatic
Non-Drip High-Volume Manual
Flow Range
Temperature Range
gpm
lpm
0.25 to 8
1 to 30
20 to 120
3640 3640-B
3641 3641-B
3643
3644 3644-C
Nozzle Type
Non-Drip Automatic
Non-Drip Manual
Non-Drip Automatic
Non-Drip Manual
Maximum Operating
Pressure
°
°
psi
F
C
-5 to 50
1000
SER 3640
Revision (10-04)
bars
67

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 3641 and is the answer not in the manual?

Questions and answers

Summarization of Contents

Description of Metered Control Valves
Valve Designation and Specifications
Details valve models, extensions, nozzle types, and general specifications like flow and temperature.
Exploded View of Control Valve
Model 3640 Series Components
Illustrates and labels the various parts of the control valve assembly.
Parts List
Component Identification and Part Numbers
Lists primary components with part numbers, quantities, and model applicability.
Detailed Parts Breakdown
Component Kits and Assemblies
Lists detailed parts, sub-assemblies, and kits with their corresponding part numbers.
Operation Modes
Manual and Automatic Operation
Explains how to switch between and operate the valve in manual and automatic modes.
Flow Control and Totals
Details stopping/resuming flow, topping off, and managing accumulated/resettable totals.
Meter Programming
Changing Units of Measure
Guides users on how to change the unit of measure (e.g., Quarts, Gallons, Liters).
Recalibration Procedures
Calculating and Changing Scale Factor
Provides steps to calculate and update the meter's scale factor for accurate measurement.
Meter Battery Management
Battery Status and Replacement
Explains battery warnings and provides instructions for changing the batteries.
Overhaul and Disassembly
Nozzle Assembly Disassembly
Step-by-step instructions for disassembling the Non-Drip Automatic Nozzle.
Control Valve Assembly Disassembly
Component Removal Steps
Detailed instructions for removing parts like the battery door, valve case, solenoid, and gears.
Valve Mechanism and Swivel Disassembly
Instructions for taking apart the valve mechanism, lever, and swivel components.
Cleaning and Inspection
Guidelines for cleaning and inspecting parts during overhaul.
Assembly Procedures
Control Valve and Lever Mechanism Assembly
Steps for assembling the lever mechanism and the main control valve.
Metering Gears and Housing Assembly
Instructions for installing metering gears, housing cover, and circuit board.
Final Assembly Steps
Solenoid, Keypad, and Case Assembly
Details the installation of the solenoid, keypad, top case, and bottom case.
Nozzle and Extension Assembly
Instructions for assembling the nozzle and extension components.
Troubleshooting
Control Valve Issues and Solutions
Lists common control valve problems and their corresponding solutions.
Meter Display Issues and Solutions
Addresses meter display errors, accuracy problems, and their fixes.

Table of Contents