Table of Contents
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NIRVANA CYCLING REFRIGERATED DRYER
Ensure that the operator reads and understands the
decals and consults the manuals before maintenance
or operation.
a
Ensure that the Operation and Maintenance manual is
not removed permanently from the machine.
Ensure that maintenance personnel are adequately
trained, competent and have read the Maintenance
Manuals.
MODELS 1000-1600
OPERATORS MANUAL
C.C.N. : 80442791
DATE
: DECEMBER 2006
REV.
: A
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Table of Contents
Related Manuals for Ingersoll-Rand 1300
Summarization of Contents
Introduction, Warranty, and Nomenclature
2.0 Introduction to the Dryer
Overview of the Ingersoll Rand Nirvana Cycling refrigerated air dryer and its function.
3.0 Warranty Information
Details the warranty terms and conditions for the air dryer equipment.
4.0 Refrigerated Dryer Nomenclature
Identifies and defines the parts and models of the refrigerated dryer.
Receiving, Inspection, and Safety Precautions
5.1 Inspection Procedures
Instructions for inspecting the unit upon receiving it for potential damage.
5.2 Unpacking and Handling Guidelines
Guidelines for safely lifting and moving the dryer, emphasizing proper equipment.
6.0 Safety and Operation Precautions
Essential safety rules and precautions for operating and maintaining the air dryer.
Principles of Operation: Dryer Systems
7.1 Introduction to Dryer Operation
Overview of the dryer's function and its main systems for removing moisture.
7.2 Air System Description
Describes the components that handle compressed air and the airflow path.
7.3 Moisture Removal System
Details how the dryer removes condensed moisture and lubricants from the air.
Principles of Operation: Refrigeration and Controls
7.4 Refrigeration System
Explains the R-22 refrigerant loop, from evaporator to compressor to condenser.
7.5 Thermal Mass Circulating System
Details the closed loop system circulating thermal mass fluid to remove heat.
7.6 Dryer Controls
Introduces the Microprocessor Control and its access levels.
Microprocessor Control Interface and Parameters
7.6.1 Basic User Interface
Describes the dryer's keypad and buttons for operation and navigation.
7.6.2 Display Parameters
Lists and explains the system parameters viewable on the LCD display.
Dryer Set Points, Alarms, and Start Modes
7.6.3 Dryer Set Points and Alarms
Summarizes user-adjustable set points and lists detected alarm conditions.
7.6.4 Adjusting Set Points
Step-by-step guide on how to change user adjustable set points via the control panel.
7.6.5 Alarms and Their Functions
Details various alarms, their display messages, set points, and operational impact.
7.6.6 Start Modes
Describes the different modes for starting the dryer (Manual, Auto Restart, Remote).
Installation and Initial Start-Up Procedures
8.1 Location and Mounting
Guidelines for selecting an appropriate location and mounting the dryer.
8.2 Piping and Valves
Instructions for installing piping, fittings, and valves according to the diagram.
8.3 Filtration Recommendations
Recommendations for pre-filters and post-filters for optimal dryer performance.
Electrical Connections and Start-Up Sequence
8.4 Electrical Connection
Information on making customer electrical connections to the unit.
8.4.1 Start Modes Configuration
Details on configuring the dryer for Manual, Auto Restart, or Remote start modes.
8.5 Initial Start-Up Notes
Important notices and cautions prior to the first operational start-up.
8.5.1 Start-Up Sequence
Step-by-step procedure for initiating the dryer's start-up sequence.
Scheduled Maintenance Guide
9.1 Maintenance Introduction
Overview of the dryer's low maintenance requirements and recommended intervals.
9.2 Refrigerant Condenser Care
Guidance on inspecting and cleaning the refrigerant condenser and its optional filter.
9.3 Condensate Discharge System Maintenance
Maintenance recommendations for the condensate drain, including service unit replacement.
9.4 Prefilters and Afterfilters
Instructions for changing filter elements, including frequency and types.
9.4.1 Threaded Filters Maintenance
Specific guidance for maintenance of threaded filter types.
9.4.2 Flanged Filters Maintenance
Specific guidance for maintenance of flanged filter types.
Filter Element Replacement Steps
Detailed steps for replacing filter elements and gaskets.
Automatic Drains Servicing Procedures
Procedures for servicing automatic drains and replacing parts.
Technician Mode and Alarm List
10.0 Technician Mode Overview
Details parameters accessible only by technicians for advanced configuration.
10.2 Alarm List for Troubleshooting
Description of the alarm list feature for troubleshooting recent events.
Troubleshooting Common Issues
11.1 Troubleshooting Introduction
Introduction to the troubleshooting guide for identifying and resolving dryer malfunctions.
11.2 Problem/Action Guide
Lists common problems, symptoms, causes, and corrective actions.
General Arrangement and Parts Information
13.0 General Arrangement
Illustrates the physical layout and dimensions of the dryer unit.
14.0 Replacement Parts List
Lists part numbers for replacement components for various dryer models.
15.0 Engineering Specifications
Provides technical data, ratings, and specifications for the dryer models.
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