Ingersoll-Rand HL Series Operator's Manual
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Ingersoll-Rand HL Series Operator's Manual

Desiccant dryer
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PRINT LANGUAGE
ENGLISH
FRENCH
PORTUGUESES
SPANISH
Ensure that the operator reads and understands the decals
and consults the manuals before maintenance or operation.
Ensure that the Operation and Maintenance manual is not
removed permanently from the machine.
Ensure that maintenance personnel are adequately trained,
competent and have read the Maintenance Manuals.
HL SERIES DESICCANT DRYER
MODELS 90-5000
OPERATORS MANUAL
C.C.N. : 80442833 en
DATE
: APRIL 2010
REV.
: D

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Summary of Contents for Ingersoll-Rand HL Series

  • Page 1 HL SERIES DESICCANT DRYER MODELS 90-5000 OPERATORS MANUAL PRINT LANGUAGE ENGLISH FRENCH PORTUGUESES SPANISH Ensure that the operator reads and understands the decals and consults the manuals before maintenance or operation. Ensure that the Operation and Maintenance manual is not removed permanently from the machine.

  • Page 3: Table Of Contents

    PURGE CHARTS HIGH DEW POINT ALARM (INCLUDED WITH EMS) 14.0 GENERAL ARRANGEMENT COMPRESSOR INTERLOCK 15.0 WIRING DIAGRAMS INSTALLATION AND 16.0 FLOW DIAGRAM INITIAL START-UP 17.0 REPLACEMENT PARTS APPLICATION AND 18.0 ENGINEERING CHECK ANALYSIS SPECIFICATIONS HL Series Desiccant Dryer Models 90-5000 http://www.ingersollrandproducts.com...

  • Page 4: Introduction

    Purchaser or others without Company's prior written approval. Note that this is Ingersoll Rand standard warranty. Any warranty in force at the time of purchase of the equipment or negotiated as part of the The effects of corrosion, erosion and normal wear and tear are purchase order may take precedence over this warranty.

  • Page 5: Receiving And Inspection

    Safety and Operation Precautions may result in personal injury or equipment damage. However, Ingersoll Rand does not state as fact, nor does it mean to imply, that the preceding list of Safety and Operating Precautions is all inclusive, and further, that the observance of this list will prevent all personal injury or equipment damage.

  • Page 6: Principles Of Operation

    Desorption occurs as the desiccant releases All timing functions are controlled by the Microprocessor Controller. water vapor into the regeneration air and is exhausted through the Timing for HL Series dryers is as follows: Purge Muffler. 7.7.1 TIMING CYCLE FOR -40°F DEW POINT DRYERS Heatless dryers are equipped with the ability to use air from a The standard timing cycle for -40°F operation switches the...

  • Page 7: Timing Cycle For -100°Fdew Point Dryers

    A password protected FACTORY drying tower. At the same time as a tower Inlet Valve opens, MODE is also included for use with Ingersoll Rand Service Personnel for the appropriate tower Purge Valve opens to depressurize the troubleshooting the dryer.

  • Page 8: Microprocessor Control Display Parameters

    There are several alarms detected by the Microprocessor alarms stored in the Microprocessor Controller: Control to alert the user of an out of tolerance condition. Once each alarm is detected, a description of the alarm will appear HL Series Desiccant Dryer Models 90-5000 http://www.ingersollrandproducts.com...
  • Page 9 Alarm Condition HIGH DEW POINT TM 1635 DATE 1104 Time of Alarm Date of Alarm (Military Time) (Date-Month) Example shows April 11 Figure 3 - Alarm Screen Details HL Series Desiccant Dryer Models 90-5000 http://www.ingersollrandproducts.com...

  • Page 10: Restart Modes And Operating Displays

    000000065 Manual Mode (ZERO) Depressing the SELECT DISPLAY button displays the Ingersoll Rand dryers are shipped from the factory in the cumulative operating hours of the dryer. Manual Mode. After power is supplied to the dryer after a loss of power, the “PRESS ON” display will appear. The valve switching and timing operations will only start once the ON button is depressed.

  • Page 11: Alarms And Indicators

    Microprocessor Controller will display the alarm condition on the controller screen. 8.3 ENERGY MANAGEMENT SYSTEM (EMS) - (OPTIONAL) Ingersoll Rand's EMS system is designed to minimize the loss of purge 8.5 COMPRESSOR INTERLOCK air during low flow or low water loading conditions. A digital dew point...
  • Page 12 Particulate post-filters, located after the dryer, help eliminate the possibility of desiccant dusting and carryover into the air system. TRANSMITTER CABLE SECURING SCREW TRANSMITTER CABLE TRANSMITTER WASHER SENSING BLOCK HL Series Desiccant Dryer Models 90-5000 http://www.ingersollrandproducts.com...
  • Page 13 If the dryer is not functioning be in the closed position. Slowly open the valve to build pressure properly, contact distributor or Ingersoll Rand Technical Service. downstream. • If the dryer has been in storage or off for an extended period of time,...

  • Page 14: Energy Management System

    The sensor communicates the pressure dew point reading to the Microprocessor Controller. Should the pressure dew point be below the EMS set point, the HL Series Desiccant Dryer Models 90-5000 http://www.ingersollrandproducts.com...
  • Page 15 To change the start mode from its current selection to the Otherwise, proceed to the next step. alternate setting, depress the +/- button until the desired set point is displayed. Pressing SELECT DISPLAY saves the current selection. HL Series Desiccant Dryer Models 90-5000 http://www.ingersollrandproducts.com...

  • Page 16: Setpoint Adjustment

    To enter a negative number, depress the +/- button. COMPRESSOR INTERLOCK screen is displayed. Otherwise, proceed to the next step. COMP INTERLOCK Depress the +/- button until the desired set point is displayed. Pressing SELECT DISPLAY saves the current selection. HL Series Desiccant Dryer Models 90-5000 http://www.ingersollrandproducts.com...

  • Page 17: Maintenance And System Check

    -2__ Energy Management System set point or the dew point adjuster setting. Failure to do so will result in an alarm indication. Ingersoll Rand Use the numbers on the keypad to enter the desired pressure recommends setting the High Dew Point Alarm at least 10°F wetter dew point temperature for the HIGH DEW POINT ALARM than the Energy Management System or dew point adjuster setpoints.

  • Page 18: Threaded Filters

    If a tower begins to On Ingersoll Rand -40°F dew point dryers, replacing the valves is pressurize, the check valve on that side requires replacement.
  • Page 19 HL1800 2000 1500 HL2100 2340 1755 HL2700 2928 2196 HL3300 3800 2850 HL4000 4226 3200 1026 HL5000 5138 3850 1288 AA = ACTIVATED ALUMINA NOTE: Qty. is per dryer MS = MOLECULAR SIEVE HL Series Desiccant Dryer Models 90-5000 http://www.ingersollrandproducts.com...

  • Page 20: Troubleshooting

    Check inlet valve and outlet check valves. Verify inlet leaking across valve. valve is closed to purging tower (0 psig tower). Right tower excessively high Improper calibration. Reset when right tower is on line. pressure at the purge gauge. HL Series Desiccant Dryer Models 90-5000 http://www.ingersollrandproducts.com...

  • Page 21: Purge Charts

    Purge Orifice - 9/32" Purge Orifice - 5/16" HL300 Setting - 40 psig @ 48 SCFM HL400 Setting - 45 psig @ 65 SCFM Purge Meter Setting - psig Purge Meter Setting - psig HL Series Desiccant Dryer Models 90-5000 http://www.ingersollrandproducts.com...
  • Page 22 Purge Orifice - 9/16" HL1200 Setting - 41 psig @ 195 SCFM Purge Orifice - 5/8" HL1500 Setting - 41 psig @ 243 SCFM Purge Meter Setting - psig Purge Meter Setting - psig HL Series Desiccant Dryer Models 90-5000 http://www.ingersollrandproducts.com...
  • Page 23 H L5000 S e ttin g - 5 6 p sig @ 8 1 1 S C FM H L4000 S e ttin g - 4 4 p sig @ 6 4 9 S C FM Purge Meter Setting - psig Purge Meter Setting - psig HL Series Desiccant Dryer Models 90-5000 http://www.ingersollrandproducts.com...

  • Page 24: General Arrangement

    14.0 GENERAL ARRANGEMENT HL Series Desiccant Dryer Models 90-5000 http://www.ingersollrandproducts.com...
  • Page 25 14.0 GENERAL ARRANGEMENT HL Series Desiccant Dryer Models 90-5000 http://www.ingersollrandproducts.com...
  • Page 26 14.0 GENERAL ARRANGEMENT HL Series Desiccant Dryer Models 90-5000 http://www.ingersollrandproducts.com...
  • Page 27 14.0 GENERAL ARRANGEMENT HL Series Desiccant Dryer Models 90-5000 http://www.ingersollrandproducts.com...
  • Page 28 14.0 GENERAL ARRANGEMENT HL Series Desiccant Dryer Models 90-5000 http://www.ingersollrandproducts.com...
  • Page 29 14.0 GENERAL ARRANGEMENT HL Series Desiccant Dryer Models 90-5000 http://www.ingersollrandproducts.com...
  • Page 30 14.0 GENERAL ARRANGEMENT HL Series Desiccant Dryer Models 90-5000 http://www.ingersollrandproducts.com...
  • Page 31 14.0 GENERAL ARRANGEMENT HL Series Desiccant Dryer Models 90-5000 http://www.ingersollrandproducts.com...
  • Page 32 14.0 GENERAL ARRANGEMENT HL Series Desiccant Dryer Models 90-5000 http://www.ingersollrandproducts.com...
  • Page 33 14.0 GENERAL ARRANGEMENT HL Series Desiccant Dryer Models 90-5000 http://www.ingersollrandproducts.com...
  • Page 34 14.0 GENERAL ARRANGEMENT HL Series Desiccant Dryer Models 90-5000 http://www.ingersollrandproducts.com...

  • Page 35: Wiring Diagrams

    15.0 WIRING DIAGRAM HL Series Desiccant Dryer Models 90-5000 http://www.ingersollrandproducts.com...

  • Page 36: Flow Diagram

    16.0 FLOW DIAGRAM HL Series Desiccant Dryer Models 90-5000 http://www.ingersollrandproducts.com...
  • Page 37 16.0 FLOW DIAGRAM HL Series Desiccant Dryer Models 90-5000 http://www.ingersollrandproducts.com...

  • Page 38: Replacement Parts

    Suggested for Minimum Domestic service where interruptions in service are acceptable. Average Domestic service where some interruptions in service are acceptable. Maximum Export service or for domestic service where interruptions in service are unacceptable. HL Series Desiccant Dryer Models 90-5000 http://www.ingersollrandproducts.com...
  • Page 39 Suggested for Minimum Domestic service where interruptions in service are acceptable. Average Domestic service where some interruptions in service are acceptable. Maximum Export service or for domestic service where interruptions in service are unacceptable. HL Series Desiccant Dryer Models 90-5000 http://www.ingersollrandproducts.com...
  • Page 40 Suggested for Minimum Domestic service where interruptions in service are acceptable. Average Domestic service where some interruptions in service are acceptable. Maximum Export service or for domestic service where interruptions in service are unacceptable. HL Series Desiccant Dryer Models 90-5000 http://www.ingersollrandproducts.com...
  • Page 41 Suggested for Minimum Domestic service where interruptions in service are acceptable. Average Domestic service where some interruptions in service are acceptable. Maximum Export service or for domestic service where interruptions in service are unacceptable. HL Series Desiccant Dryer Models 90-5000 http://www.ingersollrandproducts.com...
  • Page 42 VALVE DESCRIPTION VALVE W/ ACT VALVE ONLY VALVE REPAIR KIT ACTUATOR ACTUATOR KIT VALVE, BUTTERFLY 3" W/ ACTUATOR 38053393 23126865 23126923 23126980 23127053 VALVE, BUTTERFLY 6" W/ ACTUATOR 38053419 23126881 23126964 23127004 23127038 HL Series Desiccant Dryer Models 90-5000 http://www.ingersollrandproducts.com...

  • Page 43: Engineering Specifications

    Capacity and purge flow is basis standard inlet conditions (100 psig / 100 °F) and will vary at different inlet conditions. NOTICE Specification information above accurate at time of publication. Refer to equipment serial label for actual specifications for units. HL Series Desiccant Dryer Models 90-5000 http://www.ingersollrandproducts.com...

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