Ingersoll-Rand 150-8000 Operator's Manual
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Ingersoll-Rand 150-8000 Operator's Manual

Ingersoll-Rand 150-8000 Operator's Manual

Hb series desiccant dryer
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HB Series Desiccant Dryer
Models 150-8000
Operator's Manual
Operator's Manual
EN
Manual Del Operador
ES
Manuel De L'opérateur
FR
Manual do Operador
PT
PRINT LANGUAGE
ENGLISH
SPANISH
FRENCH
PORTUGUESE
120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts
I-R ORDER NUMBER: 81696181
CUSTOMER NAME: Woodward RCC c/o ALL Equipment
CUSTOMER CONTACT: Kerry Fang- 704-655-5364
CUSTOMER P.O. NUMBER: 78608
DRYER MODEL: HB3000 EMS

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80442858
Revision E
October 2012

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  • Page 1: Save These Instructions

    CUSTOMER CONTACT: Kerry Fang- 704-655-5364 80442858 CUSTOMER P.O. NUMBER: 78608 DRYER MODEL: HB3000 EMS Revision E October 2012 HB Series Desiccant Dryer Models 150-8000 Operator’s Manual Operator’s Manual Manual Del Operador Manuel De L’opérateur Manual do Operador PRINT LANGUAGE ENGLISH...
  • Page 2 I-R ORDER NUMBER: 81696181 CUSTOMER NAME: Woodward RCC c/o ALL Equipment CUSTOMER CONTACT: Kerry Fang- 704-655-5364 CUSTOMER P.O. NUMBER: 78608 DRYER MODEL: HB3000 EMS 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...

  • Page 3: Table Of Contents

    (STANDARD) 13.0 GENERAL ARRANGEMENT 8.4.1 FAILURE TO REPRESSURIZE 14.0 WIRING DIAGRAM 8.4.2 FAILURE TO DEPRESSURIZE 15.0 FLOW DIAGRAM 16.0 REPLACEMENT PARTS 17.0 ENGINEERING SPECIFICATIONS HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...

  • Page 4: Introduction

    N = EMS L = Filters Loose * Nominal Flows indicated are for 100°F inlet temperature, 100°F ambient temperature and 100 psig compressed air pressure. HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...

  • Page 5: Receiving And Inspection

    Safety and Operating Precautions is all inclusive, and further, that the observance of this list will prevent all personal injury or equipment damage. HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...

  • Page 6: Principles Of Operation

    The Repressurization Valve is then opened, allowing dry compressed air to pass through the regenerating tower for 48 minutes. HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...

  • Page 7: Valves

    Also allows entering negative numbers in Restricted Level access for factory use only. Technician Mode. • Allows user to step backwards to the previous level of the menu. HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...

  • Page 8: Status Panel User Interface

    • Blower Status (BLOWER PURGE MODE ONLY) - {On / Off}: Indicates that the blower is being given a signal to supply the purge air. HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...

  • Page 9: Blower Purge Timer Cycle

    Depressing the ENTER button returns the display to the top of the OPERATING TIMES menu. OPERATING TIMES PRESS ENTER Depressing the button returns the controller to the CUSTOMER MODE HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...

  • Page 10: Alarms And Indicators

    Depressing the RESET button will clear the alarm provided the alarm condition has been addressed. Note that the alarm will clear automatically once the high temperature condition is corrected. HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...
  • Page 11 FAIL TO SHIFT TM 1635 DATE 1104 Time of Alarm Date of Alarm (Military Time) (Date-Month) Example shows April 11 Figure 3 - Alarm Screen Details HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...

  • Page 12: Technician Mode

    Notify Ingersoll Rand Compressed Air Solutions prior to altering BLOWER PURGE DISPLAY the heater temperature. Depress the SELECT DISPLAY button until the SET OPERATION MODE screen is displayed. HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...
  • Page 13 Energy Management System setpoint, at which point tower switch over will occur. Use the numbers on the keypad to enter the desired pressure dew point temperature for the EMS setpoint. HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...

  • Page 14: Extended Heating

    Depress the SELECT DISPLAY button until the HIGH DEW SELECT POINT screen is displayed. ZERO DISPLAY Depress the SELECT DISPLAY button until the START MODE screen is displayed. HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...

  • Page 15: Setpoint Adjustment

    To exit the TECHNICIAN MODE, press “Select Display” key to the initial “SET OPMODE” screen or “BEGIN TECHNICIAN MODE” screen and depress the button to return to the CUSTOMER MODE. HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...

  • Page 16: Initial Start-Up

    24- hours a day (it is undesirable to interrupt the airflow), a three-valve bypass system is recommended to bypass the dryer. To keep pressure drop at a minimum, use the fewest elbows necessary HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...

  • Page 17: Electrical Connection

    • Turn on dryer disconnect switch to apply power to the dryer. CAUTION Dryer must be grounded with the full sized ground wire connected to an earth ground. HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...

  • Page 18: Shut Down Procedures

    Should this occur, the unit will go into a FTS alarm as well as risk misalignment of valves should switchover occur prior to reinstating the air compressor. HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...

  • Page 19: System Check

    STEP 6 - With filter bowl tightened, slowly pressurize filter. Avoid rapid introduction of compressed air to the filter. HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...

  • Page 20: Flanged Filters

    To avoid injury, depressurize dryer before performing any service. • Any connections disturbed in the desiccant changeout process should be leak tested prior to re-commissioning the dryer. HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...
  • Page 21 50 LB. BAGS 1800 2334 2100 2662 3000 3654 4000 4418 5000 6304 6000 1100 7540 8000 1400 10120 NOTE: Qty. is per dryer HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...

  • Page 22: Troubleshooting

    Controller using the RESET button and manually reset the Heater High is critical in determining the possible cause of the alarm condition. Temperature safety in the control enclosure. HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...

  • Page 23: General Arrangement

    13.0 GENERAL ARRANGEMENT HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...
  • Page 24 13.0 GENERAL ARRANGEMENT HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...
  • Page 25 13.0 GENERAL ARRANGEMENT HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...
  • Page 26 13.0 GENERAL ARRANGEMENT HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...
  • Page 27 13.0 GENERAL ARRANGEMENT HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...
  • Page 28 13.0 GENERAL ARRANGEMENT HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...
  • Page 29 13.0 GENERAL ARRANGEMENT HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...
  • Page 30 13.0 GENERAL ARRANGEMENT HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...
  • Page 31 13.0 GENERAL ARRANGEMENT HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...
  • Page 32 13.0 GENERAL ARRANGEMENT HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...
  • Page 33 13.0 GENERAL ARRANGEMENT HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...
  • Page 34 13.0 GENERAL ARRANGEMENT HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...
  • Page 35 13.0 GENERAL ARRANGEMENT HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...
  • Page 36 13.0 GENERAL ARRANGEMENT HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...
  • Page 37 13.0 GENERAL ARRANGEMENT HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...

  • Page 38: Wiring Diagram

    14.0 WIRING DIAGRAM (EA) EXPANSION ADAPTER HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...
  • Page 39 14.0 WIRING DIAGRAM HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...
  • Page 40 14.0 WIRING DIAGRAM (EA) EXPANSION ADAPTER HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...
  • Page 41 14.0 WIRING DIAGRAM (EA) EXPANSION ADAPTER HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...
  • Page 42 14.0 WIRING DIAGRAM (EA) EXPANSION ADAPTER HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...
  • Page 43 14.0 WIRING DIAGRAM HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...

  • Page 44: Flow Diagram

    15.0 FLOW DIAGRAM HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...
  • Page 45 15.0 FLOW DIAGRAM HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...
  • Page 46 15.0 FLOW DIAGRAM HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...
  • Page 47 15.0 FLOW DIAGRAM HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...

  • Page 48: Replacement Parts

    Domestic service where interruptions in service are acceptable. Average Domestic service where some interruptions in service are acceptable. Maximum Export service or for domestic service where interruptions in service are unacceptable. HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...
  • Page 49 Domestic service where interruptions in service are acceptable. Average Domestic service where some interruptions in service are acceptable. Maximum Export service or for domestic service where interruptions in service are unacceptable. HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...
  • Page 50 Domestic service where interruptions in service are acceptable. Average Domestic service where some interruptions in service are acceptable. Maximum Export service or for domestic service where interruptions in service are unacceptable. HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...

  • Page 51: Engineering Specifications

    Note: All above dryers rated at 150 psig, 120 ° F max. inlet temperature. Capacity basis 100 psig, 100 ° F inlet. NOTICE Specification information above accurate at time of publication. Refer to equipment serial label for actual specifications for units. HB Series Desiccant Dryer Models 150-8000 ingersollrandproducts.com 120.26 Dryer - Operation, Installation, Maintenance Manual, and Parts...

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