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Ingersoll-Rand D42IN-A Product Information

Compressed air refrigerated dryers
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RELEASED 12/Feb/2021 17:38:06 GMT
Compressed Air Refrigerated Dryers
D42IN-A
D144IN-A
D72IN-A
D180IN-A
Product Information
Save These Instructions
D240IN-A
D360IN-A
D480IN-A
47644990
Revision D
November 2020

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Summary of Contents for Ingersoll-Rand D42IN-A

  • Page 1 RELEASED 12/Feb/2021 17:38:06 GMT 47644990 Revision D November 2020 Compressed Air Refrigerated Dryers D42IN-A D144IN-A D240IN-A D72IN-A D180IN-A D360IN-A D480IN-A Product Information Save These Instructions...
  • Page 2 RELEASED 12/Feb/2021 17:38:06 GMT CONTENTS ABOUT THIS MANUAL � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3 INSTALLATION �...

  • Page 3: About This Manual

    The purpose of this manual is to provide product information for the dryer in all manner. For supporting documentation refer to Table 1. Table 1: Product Manuals Publication Product Part/Document Number Product Safety Information Manual D42IN-A to D480IN-A 47644989 Product Maintenance Manual D42IN-A to D480IN-A 47644991 D42IN-A to D72IN-A 47644992...
  • Page 4 RELEASED 12/Feb/2021 17:38:06 GMT START UP Ensure that the dryer is by−passed, or there is no load on the „ VARIABLE SPEED FAN CONTROL cooler. (MOD. D 42 – 480IN-A) Switch on the main electrical isolation switch (if present). The A patented microprocessor allows to adjust dryer’s cooling control panel will show the message OFF, indicating that the capacity by changing the fan motor speed.

  • Page 5: General Information

    RELEASED 12/Feb/2021 17:38:06 GMT GENERAL INFORMATION air in the condensate separator and drained out by the „ GENERAL DESCRIPTION automatic drain. At this point the obtained cold air re-enters Ingersoll Rand Refrigerated Air Dryers remove moisture from counterflow the initial air / air exchanger and it is reheated by compressed air.
  • Page 6 RELEASED 12/Feb/2021 17:38:06 GMT „ SUBSYSTEM DESIGN „ PERFORMANCE DEFINITIONS „ Heat Exchangers The product(s) is(are) designed to meet the performance characteristics specified in this section. This is a fin type, 3 -in-1 heat exchanger and has compact „ Rated Pressure aluminium plate.
  • Page 7 RELEASED 12/Feb/2021 17:38:06 GMT „ ELECTRICAL points, and make sure that all connections are clean and tight. Check grounding connections after initial installation and The electric diagram shows the minimum protection degree IP 42. periodically thereafter to make sure that good contact and Improper grounding will result in electrical shock and will continuity has been maintained.

  • Page 8: Installation

    RELEASED 12/Feb/2021 17:38:06 GMT INSTALLATION Figure 2: Typical Air System „ INSTALLATION 1. Compressor Before attempting any installation operation, make sure that: No parts of the air system are under pressure. • 2. Air Receiver Dry Tank No parts of the system are electrically powered. •...
  • Page 9 RELEASED 12/Feb/2021 17:38:06 GMT There for Aluminum Piping Kit is provided with dryers Isolation valve should be mounted near the Dryer discharge. which is used between Dryer inlet and Pre filter outlet. A drain line should be connected to the condensate drain in Recommended elevation height of dryer from ground for the base.
  • Page 10 RELEASED 12/Feb/2021 17:38:06 GMT OPERATING INSTRUCTIONS „ KEYS FUNCTION „ CONTROL PANEL (D42-D480) Test The Dryers are provided with an electronic control system. All adjustments and resets can be performed by means of the When pushed for 3 sec. during normal operation, it activates digital panel located on the front of the Dryer.
  • Page 11 RELEASED 12/Feb/2021 17:38:06 GMT „ CONDENSATE DISCHARGE PARAMETERS NOTE PROGRAMMING Changes entered for timing values will be effective only Push the SET key for 10 seconds to enter the parameters after exiting the programming, while changes to other configuration menu: the display will show in sequence the set variables will be immediately effective�...
  • Page 12 RELEASED 12/Feb/2021 17:38:06 GMT „ VIEWING ALARM HISTORY „ REMOTE SIGNALING ALARM If during normal operation, alarms (HtA, Ht2, LtA, PF1) occur, The Dryer control board is equipped with a dry contact for a the controller records the anomaly and stores up to 10 alarms remote alarm signal.
  • Page 13 RELEASED 12/Feb/2021 17:38:06 GMT CORRECTION FACTORS „ CORRECTION FACTOR FOR WORKING PRESSURE 0.85 0.93 1.06 1.11 1.15 1.18 1.20 1.24 „ CORRECTION FACTOR FOR AMBIENT TEMPERATURE °C °F 107,6 0.96 0.92 0.88 0.85 „ CORRECTION FACTOR FOR INLET AIR TEMPERATURE °C °F 1.20...

  • Page 14: Data Sheet

    RELEASED 12/Feb/2021 17:38:06 GMT DATA SHEET MODEL D12IN-A D72IN-A D144IN-A D180IN-A D240IN-A D300IN-A D360IN-A D480IN-A m³/h AIR FLOW RATE* VOLT/ POW SUPPLY 230/1/50 PH/HZ 1-1/2 0.14 0.17 0.50 1.24 Max kW 0.21 0.24 0.66 0.68 1.28 1.28 1.28 1.73 COMPRESSOR 0.96 1.13 3.31...

  • Page 15: Piping And Instrumentation Diagram

    RELEASED 12/Feb/2021 17:38:06 GMT PIPING AND INSTRUMENTATION DIAGRAM „ MODEL D42 - D180IN-A AIR INLET CONDENSATE DRAIN AIR OUTLET REFRIGERANT LINE COMPRESSED AIR LINE CONDENSATE DRAIN LINE COMPRESSOR REFRIGERANT FILTER/DRYER REFRIGERANT CONDENSER CONDENSATE SEPARATOR CONDENSER FAN CAPILLARY TUBE AIR TO AIR PRE EXCHANGER MESH FILTER REFRIGERANT EVAORATOR SCHRADER VALVE...
  • Page 16 RELEASED 12/Feb/2021 17:38:06 GMT „ MODEL D240 - D480IN-A CONDENSATE DRAIN AIR OUTLET AIR INLET REFRIGERANT LINE COMPRESSED AIR LINE CONDENSATE DRAIN LINE EQUALIZATION LINE COMPRESSOR CAPILLARY TUBE REFRIGERANT CONDENSER REFRIGERANT FILTER/DRYER CONDENSER FAN BY-PASS FREON VALVE AIR TO AIR PRE EXCHANGER CONDENSATE SEPARATOR REFRIGERANT EVAORATOR BALL VALVE...

  • Page 17: General Arrangement Drawing

    RELEASED 12/Feb/2021 17:38:06 GMT GENERAL ARRANGEMENT DRAWING „ MODEL D42 - D72 IN-A AIR FLOW 47644990 Rev. D EN-17...
  • Page 18 RELEASED 12/Feb/2021 17:38:06 GMT „ MODEL D144 - D180IN-A AIR FLOW EN-18 47644990 Rev. D...
  • Page 19 RELEASED 12/Feb/2021 17:38:06 GMT „ MODEL D240 - D480IN-A 47644990 Rev. D EN-19...
  • Page 20 RELEASED 12/Feb/2021 17:38:06 GMT DRYER INLET PIPING KIT WITH FILTER Adaptor Pre filter Adapter IR Dryer Dryer End IR Filter between Dryer Pipe Spool (S) between spool Kit CCN Model connection Model and pipe Spool connection and filter (A2) (A1) FA40IG 47701947001 47161559...

  • Page 21: Electrical Schematic Diagram

    RELEASED 12/Feb/2021 17:38:06 GMT ELECTRICAL SCHEMATIC DIAGRAM „ MODEL D42 - D72 IN-A VOLTAGE (V) PHASES (PH) FREQUENCY (HZ) 1M1 REFRIGERANT COMPRESSOR ELECTRICAL SUPPLY REFRIGERANT CONDENSER AC 230±10% 1+N/PE 50±1% VOLTAGE (V) CIRCUIT WIRE COLOR CONDENSATE DRAIN POWER BLACK SOLENOID VALVE WIRES ELECTRONIC CONTROLLER CONTROL...
  • Page 22 RELEASED 12/Feb/2021 17:38:06 GMT „ MODEL D144 - D180IN-A VOLTAGE (V) PHASES (PH) FREQUENCY (HZ) 1M1 REFRIGERANT COMPRESSOR ELECTRICAL SUPPLY REFRIGERANT CONDENSER AC 230±10% 1+N/PE 50±1% VOLTAGE (V) CIRCUIT WIRE COLOR CONDENSATE DRAIN POWER BLACK SOLENOID VALVE WIRES MAIN SWITCH CONTROL BLACK IDENTIFICATION...
  • Page 23 RELEASED 12/Feb/2021 17:38:06 GMT „ MODEL D240 - D360IN-A A4E350-AN19-01 A4E350-AO02-11 1M1 REFRIGERANT COMPRESSOR TEMPERATURE PROBE REFRIGERANT CONDENSER MOTOR FAN TERMINAL BLOCKS CONDENSATE DRAIN FAN CAPACITOR SOLENOID VALVE MAIN SWITCH COMPRESSOR CAPACITOR ELECTRONIC CONTROLLER VOLTAGE (V) PHASES (PH) FREQUENCY (HZ) ELECTRICAL SUPPLY CONTROL PANEL - FRONT VIEW...
  • Page 24 RELEASED 12/Feb/2021 17:38:06 GMT „ MODEL D480IN-A A4E350-AN19-01 4 A4E350-AO02-11 5 1M1 REFRIGERANT COMPRESSOR TEMPERATURE PROBE REFRIGERANT CONDENSER MOTOR FAN TERMINAL BLOCKS CONDENSATE DRAIN FAN CAPACITOR SOLENOID VALVE MAIN SWITCH COMPRESSOR CAPACITOR ELECTRONIC CONTROLLER 25A POWER RELAY CONTROL PANEL - FRONT VIEW VOLTAGE (V) PHASES (PH) FREQUENCY (HZ)

  • Page 25: Warranty

    RELEASED 12/Feb/2021 17:38:06 GMT WARRANTY The Company warrants that the Equipment manufactured by it and delivered hereunder will be free of defects in material and workmanship for a period of twelve months from the date of placing the Equipment in operation or eighteen months from the date of shipment, whichever shall first occur.
  • Page 26 RELEASED 12/Feb/2021 17:38:06 GMT...
  • Page 27 RELEASED 12/Feb/2021 17:38:06 GMT...
  • Page 28 RELEASED 12/Feb/2021 17:38:06 GMT ingersollrandproducts�com © 2020 Ingersoll Rand...

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D144in-aD240in-aD72in-aD180in-aD360in-aD480in-a

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