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DRYER PART NUMBER: NVC1000W400
PROJECT: Niagara Bottling,LLC_Kenosha, WI
Nirvana Cycling Refrigerated Dryer
Models 1000-1600
Operator's Manual
Operator's Manual
EN
Manual Del Operador
ES
Manuel De L'opérateur
FR
Manual do Operador
PT
PRINT LANGUAGE
ENGLISH
SPANISH
FRENCH
PORTUGUESES
INTERNAL SALES ORDER# 81730430
Save These Instructions
80442791
Revision E
September 2012
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Table of Contents
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Summary of Contents for Ingersoll-Rand 1000
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Page 1: Save These Instructions
INTERNAL SALES ORDER# 81730430 DRYER PART NUMBER: NVC1000W400 PROJECT: Niagara Bottling,LLC_Kenosha, WI 80442791 Revision E September 2012 Nirvana Cycling Refrigerated Dryer Models 1000-1600 Operator’s Manual Operator’s Manual Manual Del Operador Manuel De L’opérateur Manual do Operador PRINT LANGUAGE ENGLISH SPANISH... -
Page 2: Table Of Contents
8.5.1 START- UP SEQUENCE 9.0 SCHEDULED MAINTENANCE 9.1 INTRODUCTION 9.2 REFRIGERANT CONDENSER 9.3 CONDENSATE DISCHARGE SYSTEM 9.3.1 SOLENOID DRAIN (STANDARD) 9.3.1.1 CLEANING INSTRUCTIONS- SOLENOID DRAIN 9.3.2 NO AIR LOSS DRAIN (OPTIONAL) MAINTENANCE RECOMMENDATIONS Nirvana Cycling Refrigerated Dryer Models 1000-1600 ingersollrandproducts.com... -
Page 3: Introduction
H = NEMA 4 6 = 575-3-60 7 = 380-3-50 8 = 220-3-50 * Nominal Flows indicated are for 100 °F inlet temperature, 100 °F ambient temperature and 100 psig compressed air pressure pressure. Nirvana Cycling Refrigerated Dryer Models 1000-1600 ingersollrandproducts.com... -
Page 4: Receiving And Inspection
Ingersoll Rand does not state as fact, nor does it mean to imply, that the preceding list of Safety and Operating Precautions is all inclusive, and further, that the observance of this list will prevent all personal injury or equipment damage. Nirvana Cycling Refrigerated Dryer Models 1000-1600 ingersollrandproducts.com... -
Page 5: Safety And Operation Precautions
Injury, Death Or Property Damage. • Relieve Press. Before Servicing. • Condensate Drain Discharges Under Pressure. • Drain Requires Periodic Cleaning (Service). READ TECHNICAL MANUAL This unit is charged with refrigerant under high pressure. Nirvana Cycling Refrigerated Dryer Models 1000-1600 ingersollrandproducts.com... -
Page 6: Principles Of Operation
The air system consists of the dryer components which are in contact with the compressed air. Referring to Figure 1 and following the bold “AIR FLOW, ” hot saturated air from PROCESS AND INSTRUMENTATION DIAGRAM NVC1000-1600 AIR AND WATERCOOLED 550029 F Nirvana Cycling Refrigerated Dryer Models 1000-1600 ingersollrandproducts.com... -
Page 7: Moisture Removal System
This operation permits removal of condensate of up to 80 gallons per hour. Nirvana Cycling Refrigerated Dryer Models 1000-1600 ingersollrandproducts.com... -
Page 8: Controls
DPC based on the refrigerant discharge pressure. The primary fan is cycled on at 235 psig and off at 195 psig. Should the discharge pressure continue to climb Nirvana Cycling Refrigerated Dryer Models 1000-1600 ingersollrandproducts.com... -
Page 9: Display Parameters
Fahrenheit, of the thermal mass fluid. • Compressor Status (CMPRSSR): Displays whether the refrigeration compressor is “ON” or “OFF”. • Discharge Pressure (P disch): Displays the discharge pressure of the refrigeration system. Nirvana Cycling Refrigerated Dryer Models 1000-1600 ingersollrandproducts.com... -
Page 10: Adjusting Set Points
Customer Set points Screen. shut down the dryer after a response time delay. The operator must depress the RESET button in order to clear the alarm and SELECT restart the refrigeration system. CHLLR TEMP: 36 DISPLAY Nirvana Cycling Refrigerated Dryer Models 1000-1600 ingersollrandproducts.com... -
Page 11: Start Modes
(ASC) delay. The ASC delay will countdown from the factory set point. Only after the ASC delay has timed out will the refrigeration system operate. Below are brief descriptions of these various start modes. Nirvana Cycling Refrigerated Dryer Models 1000-1600 ingersollrandproducts.com... -
Page 12: Installation And Initial Start-Up
A minimum of 18 inches is required to allow free Ingersoll Rand 1000 through 1600 models come factory flow of air to the condenser inlet. installed with a drain isolation valve (D). The isolation valve... -
Page 13: Electrical Connection
30 seconds until the alarm condition is cleared. The CHILLER TEMPERATURE will gradually drop as indicated on the display. Once the temperature falls below the HIGH TEMPERATURE ALARM set point, Nirvana Cycling Refrigerated Dryer Models 1000-1600 ingersollrandproducts.com... -
Page 14: Scheduled Maintenance
The drain valve is located near the solenoid valve and requires a quarter turn to isolate the drain from system pressure. Nirvana Cycling Refrigerated Dryer Models 1000-1600 ingersollrandproducts.com... - Page 15 APPLIANCE SOCKET SEAL WASHER PLUNGER TUBE ASSY. CABLE GLAND THREADED FLANGE GASKET SOLENOID VALVE PLUNGER W/ SPRING ASSEMBLY ORIFICE CUP BEVELLED WASHER STRAINER BODY FIGURE-4 SOLENOID DRAIN ASSEMBLY FIGURE-5 NO AIR LOSS DRAIN Nirvana Cycling Refrigerated Dryer Models 1000-1600 ingersollrandproducts.com...
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Page 16: No Air Loss Drain (Optional)
Fit new service unit (5) in reverse order. Open drain isolation ball valve. Press drain test button to • verify proper drain operation. Open drain isolation ball valve. Press drain test button to verify proper drain operation. Nirvana Cycling Refrigerated Dryer Models 1000-1600 ingersollrandproducts.com... -
Page 17: Technician Mode
TECHNICIAN MODE will have a significant effect on the next adjustable parameter for the Auto Restart feature. the operation of the dryer. Incorrect set points may damage dryer and cause potential serious injury. Nirvana Cycling Refrigerated Dryer Models 1000-1600 ingersollrandproducts.com... -
Page 18: Alarm List
This list can facilitate troubleshooting the dryer. BEGIN ALARM SELECT DISPLAY LIST At the end of the list of parameters, depressing the SELECT DISPLAY button displays the beginning of the ALARM LIST. SELECT HPCO ALARM DISPLAY Nirvana Cycling Refrigerated Dryer Models 1000-1600 ingersollrandproducts.com... -
Page 19: Troubleshooting
An air dryer always operates under pressure. Any maintenance procedure that involves disassembly of pipe fittings, valves or any other components requires the dryer be isolated from the compressed air stream and fully depressurized. Nirvana Cycling Refrigerated Dryer Models 1000-1600 ingersollrandproducts.com... -
Page 20: Problem / Action Guide
(eg. temperature analyzer/pyrometer/ice bath) both in temperature well and to ambient. Defective probe. Replace probe. Unrealistic pressure Transducer loose, off connection Inspect transducer cable and terminal displayed. or defective transducer. connection. Replace transducer. Nirvana Cycling Refrigerated Dryer Models 1000-1600 ingersollrandproducts.com... - Page 21 Make sure Connect to work due to air locking the top inlet to a higher (Optional-No Air Loss Drain). point in system, which will function as an air bleed for the drain. Nirvana Cycling Refrigerated Dryer Models 1000-1600 ingersollrandproducts.com...
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Page 22: Wiring Diagrams
INTERNAL SALES ORDER# 81730430 DRYER PART NUMBER: NVC1000W400 PROJECT: Niagara Bottling,LLC_Kenosha, WI 12.0 WIRING DIAGRAMS Nirvana Cycling Refrigerated Dryer Models 1000-1600 ingersollrandproducts.com... - Page 23 INTERNAL SALES ORDER# 81730430 DRYER PART NUMBER: NVC1000W400 PROJECT: Niagara Bottling,LLC_Kenosha, WI 12.0 WIRING DIAGRAMS Nirvana Cycling Refrigerated Dryer Models 1000-1600 ingersollrandproducts.com...
- Page 24 INTERNAL SALES ORDER# 81730430 DRYER PART NUMBER: NVC1000W400 PROJECT: Niagara Bottling,LLC_Kenosha, WI 12.0 WIRING DIAGRAMS Nirvana Cycling Refrigerated Dryer Models 1000-1600 ingersollrandproducts.com...
- Page 25 INTERNAL SALES ORDER# 81730430 DRYER PART NUMBER: NVC1000W400 PROJECT: Niagara Bottling,LLC_Kenosha, WI 12.0 WIRING DIAGRAMS Nirvana Cycling Refrigerated Dryer Models 1000-1600 ingersollrandproducts.com...
- Page 26 INTERNAL SALES ORDER# 81730430 DRYER PART NUMBER: NVC1000W400 PROJECT: Niagara Bottling,LLC_Kenosha, WI 12.0 WIRING DIAGRAMS Nirvana Cycling Refrigerated Dryer Models 1000-1600 ingersollrandproducts.com...
- Page 27 INTERNAL SALES ORDER# 81730430 DRYER PART NUMBER: NVC1000W400 PROJECT: Niagara Bottling,LLC_Kenosha, WI 12.0 WIRING DIAGRAMS Nirvana Cycling Refrigerated Dryer Models 1000-1600 ingersollrandproducts.com...
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Page 28: General Arrangements
INTERNAL SALES ORDER# 81730430 DRYER PART NUMBER: NVC1000W400 PROJECT: Niagara Bottling,LLC_Kenosha, WI 13.0 GENERAL ARRANGEMENTS Nirvana Cycling Refrigerated Dryer Models 1000-1600 ingersollrandproducts.com... -
Page 29: Replacement Parts
Suggested for Minimum Domestic service where interruptions in service are acceptable. Average Domestic service where some interruptions in service are acceptable. Maximum Export service or for domestic service where interruptions in service are unacceptable. Nirvana Cycling Refrigerated Dryer Models 1000-1600 ingersollrandproducts.com... - Page 30 698994 683919 684079 1200 683724 698994 683919 684079 1600 683724 683338 699614 NOTE: NVC1200 AND 1600 AIRCOOLED HAVE AUTOTRANSFORMER GROUP FOR FANS ONLY: NVC1200A600 - PART # 681637 NVC1600A600 - PART # 682435 Nirvana Cycling Refrigerated Dryer Models 1000-1600 ingersollrandproducts.com...
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Page 31: Engineering Specifications
460/3/60 2300 20.2 15.7 78.5 MAXIMUM ALLOWABLE WORKING PRESSURE: 220 psig NOTICE Specification information above accurate at time of publication. Refer to equipment serial label for actual refrigerant charges and specifications for units. Nirvana Cycling Refrigerated Dryer Models 1000-1600 ingersollrandproducts.com... - Page 32 INTERNAL SALES ORDER# 81730430 DRYER PART NUMBER: NVC1000W400 PROJECT: Niagara Bottling,LLC_Kenosha, WI ingersollrandproducts.com © 2012 Ingersoll-Rand, plc...
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