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SICK Manuals
Security Sensors
M4000 area 60/80
Operating instructions manual
SICK M4000 area 60/80 Operating Instructions Manual
Multiple light beam safety device
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Contents
Table of Contents
Bookmarks
Table of Contents
Yt72/2016
Table of Contents
1 About this Document
Function of this Document
Target Group
Depth of Information
Scope
Abbreviations and Terms
Symbols Used
2 On Safety
Qualified Safety Personnel
Applications of the Device
Correct Use
General Safety Notes and Protective Measures
Environmental Protection
Disposal
Separation of Materials
3 Product Description
Special Features
Operating Principle of the Device
The Principle of the Multiple Light Beam Safety Device
Device Components
Application Examples
Access Protection
Access Protection on Several Sides with the Aid of Deflector Mirrors
Controls and Status Indicators
End Cap with Integrated LED (Optional, Only on Receiver)
Yt72/2016
Status Indicators of the Sender
Status Indicators of the Receiver or of the M4000 Advanced A/P
4 Muting
Muting Principle
Muting Cycle
Muting Sensors
Muting Lamp
Placement of Muting Sensors
Muting with Two Sensors (One Sensor Pair), Crossed Placement
Muting with Two Sensors (One Sensor Pair), Crossed Placement, and an Additional Signal C1
Muting Using Two Sensors, Serial Placement (One Sensor Pair in the Hazardous Area), Exit Monitoring with End of Muting by ESPE
Muting Using Two Sensors, Serial Placement (One Sensor Pair in the Hazardous Area), with Additional Signal C1, Exit Monitoring with End of Muting by ESPE
Muting with Four Sensors (Two Sensor Pairs), Serial Placement
Muting with Four Sensors (Two Sensor Pairs), Parallel Placement
5 Configurable Functions
Restart Interlock
Beam Coding
Application Diagnostic Output (ADO)
Scanning Range
Scanning Range of the M4000 Advanced
Scanning Range of the M4000 Advanced Curtain System
Scanning Range of the M4000 Advanced A/P
Scanning Range of the M4000 Area 60/80
External Device Monitoring (EDM)
Sender Test
6 Configurable Muting Functions
Number of Muting Sensors
Sensor Test
Testable Sensors
Non-Testable Sensors
Time Monitoring
Concurrence Monitoring
Monitoring of the Total Muting Time
Sensor Gap Monitoring
Belt Stop
End of Muting by ESPE
Exit Monitoring
Direction Detection
Sequence Monitoring
Partial Blanking
Partial Blanking/Muting Changeover
Override
Override Realised Using an External Circuit
Override Realised with the Integrated Override Function
Monitoring the Muting Lamp
Combinable Muting Functions and Facilities for Connecting
7 Mounting
Determining the Minimum Distance
Minimum Distance to the Hazardous Area
Minimum Distance to Reflective Surfaces
Steps for Mounting the Device
Mounting with Omega Bracket
Mounting with Swivel Mount Bracket
Mounting with Side Bracket
Mounting with Rigid Mounting Bracket
Mounting with Pivoting Mounting Bracket
8 Electrical Installation
System Connection M26 × 11 + FE
M4000 Advanced or M4000 Advanced A/P
M4000 Area 60/80
Extension Connection M12 × 4 + FE for UE403
Configuration Connection M8 × 4 (Serial Interface)
External Device Monitoring (EDM)
Reset Button
Application Diagnostic Output (ADO)
Test Input (Sender Test)
Sens:control Applications
9 Commissioning
Display Sequence During Start-Up
Alignment of the M4000
Meaning of the 7Esegment Display During Alignment
Aligning Sender and Receiver
Special Aspects of Alignment with Deflector Mirrors
Alignment of the M4000 Advanced with Integrated Laser Alignment Aid (Optional)
Test Notes
Pre-Commissioning Test Notes
Regular Inspection of the Protective Device by Qualified Safety Personnel
Daily Functional Checks of the Protective Device
10 Configuration
Default Delivery Status
Preparation of the Configuration
11 Care and Maintenance
12 Fault Diagnosis
In the Event of Faults or Errors
SICK Support
Error Displays of the Leds
Error Displays of the 7Esegment Display
Extended Diagnostics
13 Technical Specifications
Data Sheet
Table of Weights
M4000 Advanced and M4000 Advanced A/P
M4000 Passive
M4000 Area 60/80
Dimensional Drawings
M4000 Advanced, M4000 Advanced A/P
M4000 Passive
M4000 Area 60/80
Omega Bracket
Swivel Mount Bracket
Side Bracket
Rigid Mounting Bracket
Pivoting Mounting Bracket
Deflector Mirror PNS75E008
Deflector Mirror PSK45
14 Ordering Information
M4000 Advanced
Delivery
Type Code
Default Delivery Status
M4000 Advanced A/P
Delivery
Type Code
Default Delivery Status
M4000 Area 60/80
Delivery
Type Code
Default Delivery Status
Additional Front Screen (Weld Spark Guard)
Deflector Mirrors and Mirror Columns
Device Columns
Accessories
15 Annex
Compliance with EU Directives
Checklist for the Manufacturer
Alignment Templates
Alignment Instructions
List of Tables
List of Illustrations
Advertisement
Quick Links
1
Fault Diagnosis
2
In the Event of Faults or Errors
3
Error Displays of the Leds
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O P E R A T I N G I N S T R U C T I O N S
M4000 Advanced,
M4000 Advanced A/P and
M4000 Area 60/80
Multiple Light Beam Safety Device
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Summarization of Contents
About this document
Function of this document
Defines the purpose and scope of the operating instructions for the M4000 safety device.
Target group
Identifies the intended audience for the operating instructions.
Depth of Information
Outlines the types of information covered in the operating instructions.
On safety
Qualified safety personnel
Specifies the necessary qualifications for personnel installing, commissioning, and servicing the device.
General safety notes and protective measures
Provides essential safety guidelines and protective measures for safe device operation.
Product description
Special features
Highlights the key functionalities and properties of the M4000 safety device.
Controls and status indicators
Explains the meaning of LEDs and the 7-segment display for device status.
Muting
Muting principle
Explains the concept and purpose of muting in safety light curtain applications.
Placement of muting sensors
Provides guidance on the correct positioning of muting sensors.
Configurable functions
Restart interlock
Describes how to prevent unintended machine restarts after safety events.
Scanning range
Details how to configure the device's detection range for optimal safety.
External device monitoring (EDM)
Explains how to monitor external contactors for safety compliance.
Configurable muting functions
Number of muting sensors
Explains how to select the correct number of sensors for muting applications.
Sensor test
Describes the procedure for testing muting sensors for proper function.
Time monitoring
Covers configuration options for monitoring muting times.
Override
Details the procedure for manually triggering muting after an error.
Mounting
Determining the minimum distance
Crucial safety step to calculate safe distances to hazardous areas and reflective surfaces.
Steps for mounting the device
Details the procedures for physically installing the sender and receiver.
Electrical installation
System connection M26×11 + FE
Provides pin assignments and connection details for system integration.
External device monitoring (EDM)
Explains how to monitor external contactors for safety compliance.
Reset button
Describes the correct installation site and function of the reset button.
Commissioning
Alignment of the M4000
Details the process of aligning sender and receiver for proper operation.
Test notes
Outlines essential tests to verify protective function after setup.
Configuration
Preparation of the configuration
Lists the necessary software and hardware for device configuration.
Care and maintenance
Fault diagnosis
In the event of faults or errors
Guides on how to react when malfunctions occur.
Error displays of the LEDs
Explains LED indicators and their meanings during fault conditions.
Error displays of the 7-segment display
Details 7-segment display error codes and their remedies.
Technical specifications
Data sheet
Provides detailed technical data and parameters of the M4000 series.
Dimensional drawings
Includes diagrams showing the physical dimensions of the device and accessories.
Ordering information
M4000 Advanced
Lists order codes and delivery contents for the M4000 Advanced model.
Accessories
Lists available accessories for the M4000 system.
Annex
Checklist for the manufacturer
A checklist to ensure proper installation and compliance with safety standards.
Alignment instructions
Step-by-step guide for aligning the device using visual aids.
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