Advertisement
Quick Links
TOYOTA
RAV4/RAV4 HV
Preparation
Part Number: PZQ44-42120
PZQ44-42121
Kit Contents
Item #
Quantity Reqd.
1
1
2
1
3
1
4
1
Hardware Bag Contents
Item #
Quantity Reqd.
5
12
6
12
7
12
8
12
9
4
10
4
11
12
12
1
Additional Items Required for Installation
Item # Quantity Reqd.
1
1 (PT593-42000-LH) Rocker Panel (trimmed) -
2
1 (PT593-42000-RH) Rocker Panel (trimmed) -
Conflicts
None
General Applicability
MY19 and newer RAV4
Recommended Sequence of Application
Item #
Accessory
1
Running Boards
2
Mudguards
3
Vehicle Service Parts
Qty
Quantity Reqd.
1
1
2
1
3
1
4
1
5
1
6
1
7
1
8
1
9
1
10
1
Issue: F 04/08/2022
Description
LH Step Assembly
RH Step Assembly
LH Extrusion
RH Extrusion
Description
Anchor bolt
Spacer Nut
M8 - Flat Washer
Plastic Clips
M6 U-Nut
M6x16x1.0 Bolt
M8x1.25 Hex Nut
Jack Warning Label
Description
LH
RH
*Mandatory
(may be required for reassembly)
Description
Rocker Panel - Left Hand
Rocker Panel - Right Hand
Step Assembly (Plastic step and
Extrusion)
Plastic Step Assembly
Jacking Point Cover
Step Assembly (Plastic step and
Extrusion)
Plastic Step Assembly
Jacking Point Cover
Side Step Fitting Kit (Per Side)
Jack Warning Label
Page 1 of 12 pages
2019 -
Recommended Tools
Personal & Vehicle
Protection
Safety Glasses
Special Tools
None
Installation Tools
Trim Removal Tool
Screwdriver
Ratchet
Sockets
Extension
Torque Wrench
Tape
Special Chemicals
None
Legend
STOP: Damage to the vehicle may occur. Do not
proceed until process has been complied with.
OPERATOR SAFETY: Use caution to avoid risk of
injury.
CAUTION: A process that must be carefully observed
in order to reduce the risk of damage to the
accessory/vehicle and to ensure a quality installation.
TOOLS & EQUIPMENT: Used in Figures calls out the
specific tools and equipment recommended for this
process.
REVISION MARK: This mark highlights a change in
installation with respect to previous issue.
SAFETY TORQUE: This mark indicates that torque is
related to safety.
REGULATORY MARK: This mark indicates the
component is related to regulatory compliance
RUNNING BOARDS
Notes
Notes
Notes
Phillips head
10mm
13mm (standard socket)
33mm (1/2" drive)
Short
0 to 60 N-m
Protective
Notes
Advertisement
Subscribe to Our Youtube Channel
Related Manuals for Toyota PZQ44-42120
Summary of Contents for Toyota PZQ44-42120
- Page 1 TOYOTA RAV4/RAV4 HV 2019 - RUNNING BOARDS Preparation Part Number: PZQ44-42120 PZQ44-42121 Kit Contents Recommended Tools Item # Quantity Reqd. Description Personal & Vehicle Notes LH Step Assembly Protection RH Step Assembly Safety Glasses LH Extrusion RH Extrusion Special Tools...
- Page 2 Failure to do so may result in damaged parts or injury to the installer or customer. • It is recommended that this accessory is fitted only by a qualified Toyota technician. Ensure all recyclable discarded vehicle or accessory components and packaging are recycled following local recycling •...
- Page 3 TOYOTA RAV4/RAV4 HV 2019 - RUNNING BOARDS Procedure Page 3 of 12 pages Issue: F 04/08/2022...
-
Page 4: Prepare The Vehicle
Vehicle Disassembly/Reassembly (panel removal, part storage, etc.). Electrical Component Disassembly/Reassembly (battery disconnection, connector removal, etc.). • Please see your Toyota dealer for a copy of this document. 1. Prepare the Vehicle. (a) Remove all parts from the carton and discard packaging. - Page 5 TOYOTA RAV4/RAV4 HV 2019 - RUNNING BOARDS Procedure 2. Install the Passenger’s Side Running Board. (a) Apply protective tape to the RH rear wheel arch trim, and the rocker molding area (Fig. 2-1). Fig. 2-1 (b) Release the wind deflector.
- Page 6 TOYOTA RAV4/RAV4 HV 2019 - RUNNING BOARDS Procedure (2) Leave the top push pin and move mudguard out of the way (Fig. 2-4). Fig. 2-4 (e) Disengage front trim (Fig. 2-5). (1) Pull outwards to disengage the white pin. Fig. 2-5...
- Page 7 TOYOTA RAV4/RAV4 HV 2019 - RUNNING BOARDS Procedure (g) Remove and retain the 2 screws from the Phillips screwdriver rocker molding (Fig. 2-8). Fig. 2-8 (h) Place thumbs on front (2) plugs and pull the Place thumbs on plugs rocker molding outboard to release the plastic clips inside the panel.
- Page 8 TOYOTA RAV4/RAV4 HV 2019 - RUNNING BOARDS Procedure (l) Install a spacer nut onto each anchor bolt, until the end of the bolt is approximately flush with the bottom of the spacer nut (Fig. 2-10). NOTE: Ensure the correct spacer nut orientation (emboss towards anchor plate).
- Page 9 TOYOTA RAV4/RAV4 HV 2019 - RUNNING BOARDS Procedure (q) Retrieve the new rocker molding panel with cutouts (Fig. 2-14). • PT593-42000-LH (r) Install on the vehicle in reverse order as the Fig. 2-14 original rocker was pulled, insert from the back.
- Page 10 TOYOTA RAV4/RAV4 HV 2019 - RUNNING BOARDS Procedure (aa) Install 6-plastic clips (1) and 2-U-nuts (2) into the plastic step (Fig. 2-18). Fig. 2-18 NOTE: Ensure correct U-nut orientation (Fig. 2- 19). Fig. 2-19 (bb) Align the step hooks with the aluminum extrusion holes (Fig.
- Page 11 TOYOTA RAV4/RAV4 HV 2019 - RUNNING BOARDS Procedure 3. Reinstall the Front Trim (a) Align the white clip and push. (b) Reinstall the mudguard (if needed). 4. Remove the protective film from steel inserts (Fig. 4-1). 5. Install the Driver’s Side Running Board.
- Page 12 TOYOTA RAV4/RAV4 HV 2019 - RUNNING BOARDS Checklist - these points MUST be checked to ensure a quality installation. Check: Look For: Accessory Function Checks Running board must be centered to vehicle. Step alignment Uniform gap between Step and Rocker Visually inspect.
Need help?
Do you have a question about the PZQ44-42120 and is the answer not in the manual?
Questions and answers