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Toyota PZQ5175190 Installation Instructions Manual
Toyota PZQ5175190 Installation Instructions Manual

Toyota PZQ5175190 Installation Instructions Manual

Int. panel protection set, rear window guard, glass protection kit

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INSTALLATION INSTRUCTIONS
Please read these instructions carefully before completion, paying special attention to all
Notice, Caution & Warning notes. Failure to do so may result in damaged parts or injury.
Important
REQUIRED TOOLS
(all kits)
1
2
Marker Pen
8
7
Hammer
STEP
PZQ5175190 - KIT CONTENTS
1a
Check the contents of kits in tables below;
PZQ5175190 L1H1 Internal Panel Protection Set - Bagged Items
Item
Description
1
M5 x 16 PH2 Pan Head
2
M5 Washer
3
M5 x 50 PH2 Pan Head
4
M5 Nutsert (Rivet Nut)
5
Panel Rivet Clips
6
M6x25 PH2 Pan Head
7
8mm Canoe Clip
8
Support Bracket
9
25mm Spacer Tube
10
32mm Spacer Tube
11
Foam Tape
PZQ5175190 L1H1 Internal Panel Protection Set - Panels
Item
Description
12
Left Hand Front Upper Window Guard
13
Right Hand Front Upper Door Panel
14L / 14R Front Lower Sliding Door Panel
15L / 15R Rear Upper Panel
16L / 16R Rear Wheel Arch Panel
17
Rear Door Aluminium Panel
18
Rear Window Guard
19
Rear Door Replacement Struts
Issue 1 08/11/2019
Document Number: 3FTA034
Fitting Times:
Cordless Drill
3
Drill Bit
9
Centre Punch
Masking Tape
H/T Class
Qty
Torque
4.6
35
2Nm
-
39
-
4.6
4
2Nm
-
39
-
-
91
-
4.6
1
6Nm
-
2
-
2
1
-
3
-
1
-
3.5m
-
QTY LH
QTY RH
1
-
-
1
1
1
1
1
1
1
1
1
2
Accessory Part No.: PZQ5175-190 / 210 / 230
Accessory Part Nos.:
PZQ5175190 - Int. Panel Protection Set
PZQ5175210 - Rear Window Guard
PZQ5175230 - Glass Protection Kit
NOTE: All part numbers applicable to L1H1 Only.
PZQ5175190
2H : 30Min
4
Torque
Screwdriver
Ø 7
mm
10
Drill Stop
Collar
To suit Ø7
Bit
mm
4
5
1
11
15L
19
18
16L
17
© Toyota Motor Corporation Australia Ltd. 2011. All rights reserved.
PZQ5175210
PZQ5175230
45 Min
1H : 10Min
5
6
Nutsert Tool
PH2 Phillips
Screwdriver
11
12
Hole Saw
Panel Clip
Removal Tools
Ø16
mm
2
6
8
3
9
12
15R
14L
14R
16R
Page 1 of 17
.
10
7
13

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Summary of Contents for Toyota PZQ5175190

  • Page 1 Removal Tools To suit Ø7 Ø16 STEP PZQ5175190 - KIT CONTENTS Check the contents of kits in tables below; PZQ5175190 L1H1 Internal Panel Protection Set - Bagged Items Item Description H/T Class Torque M5 x 16 PH2 Pan Head M5 Washer...
  • Page 2 For fitment of kit PZQ5175230 - Refer to steps 15 through 23 & 28 through 45 Page 2 of 17 Accessory Part No.: PZQ5175-190 / 210 / 230 Issue 1 08/11/2019 © Toyota Motor Corporation Australia Ltd. 2011. All rights reserved. Document Number: 3FTA034...
  • Page 3 Note: The original panel clips are generally damaged on removal and are best to be discarded. Page 3 of 17 Accessory Part No.: PZQ5175-190 / 210 / 230 Issue 1 08/11/2019 © Toyota Motor Corporation Australia Ltd. 2011. All rights reserved. Document Number: 3FTA034...
  • Page 4 Ensure to retain all headliner clips to use to panels. re-install the headliner later in the fitment process. Page 4 of 17 Accessory Part No.: PZQ5175-190 / 210 / 230 Issue 1 08/11/2019 © Toyota Motor Corporation Australia Ltd. 2011. All rights reserved. Document Number: 3FTA034...
  • Page 5 Ensure to clean the drilled panel from burrs and drill swarf. Page 5 of 17 Accessory Part No.: PZQ5175-190 / 210 / 230 Issue 1 08/11/2019 © Toyota Motor Corporation Australia Ltd. 2011. All rights reserved. Document Number: 3FTA034...
  • Page 6 Ensure the edge of the top lip of the panel is tucked neatly under the headlining. Foam tape location Page 6 of 17 Accessory Part No.: PZQ5175-190 / 210 / 230 Issue 1 08/11/2019 © Toyota Motor Corporation Australia Ltd. 2011. All rights reserved. Document Number: 3FTA034...
  • Page 7 Ensure the bracket is perpendicular to the edge of the Installed Nutsert window guard. Support Bracket Page 7 of 17 Accessory Part No.: PZQ5175-190 / 210 / 230 Issue 1 08/11/2019 © Toyota Motor Corporation Australia Ltd. 2011. All rights reserved. Document Number: 3FTA034...
  • Page 8 Page 8 of 17 Accessory Part No.: PZQ5175-190 / 210 / 230 Issue 1 08/11/2019 © Toyota Motor Corporation Australia Ltd. 2011. All rights reserved. Document Number: 3FTA034...
  • Page 9 Ensure the panel is sitting neatly. Foam tape location Page 9 of 17 Accessory Part No.: PZQ5175-190 / 210 / 230 Issue 1 08/11/2019 © Toyota Motor Corporation Australia Ltd. 2011. All rights reserved. Document Number: 3FTA034...
  • Page 10 Note: Lower wheel arch panel used as example. Apply foam tape to any panels that require it. Page 10 of 17 Accessory Part No.: PZQ5175-190 / 210 / 230 Issue 1 08/11/2019 © Toyota Motor Corporation Australia Ltd. 2011. All rights reserved. Document Number: 3FTA034...
  • Page 11 • Do not apply any horizontal load to the door strut in order to prevent the piston rod from deforming. Page 11 of 17 Accessory Part No.: PZQ5175-190 / 210 / 230 Issue 1 08/11/2019 © Toyota Motor Corporation Australia Ltd. 2011. All rights reserved. Document Number: 3FTA034...
  • Page 12 Add small sections of foam tape in rattling areas if necessary. Page 12 of 17 Accessory Part No.: PZQ5175-190 / 210 / 230 Issue 1 08/11/2019 © Toyota Motor Corporation Australia Ltd. 2011. All rights reserved. Document Number: 3FTA034...
  • Page 13 Add small sections of foam tape in rattling areas if necessary. Page 13 of 17 Accessory Part No.: PZQ5175-190 / 210 / 230 Issue 1 08/11/2019 © Toyota Motor Corporation Australia Ltd. 2011. All rights reserved. Document Number: 3FTA034...
  • Page 14 Remove these 4 clips from the plastic cover. Page 14 of 17 Accessory Part No.: PZQ5175-190 / 210 / 230 Issue 1 08/11/2019 © Toyota Motor Corporation Australia Ltd. 2011. All rights reserved. Document Number: 3FTA034...
  • Page 15 Note: Some areas of the van skin are double walled. Continue drilling until the required depth is achieved. Page 15 of 17 Accessory Part No.: PZQ5175-190 / 210 / 230 Issue 1 08/11/2019 © Toyota Motor Corporation Australia Ltd. 2011. All rights reserved. Document Number: 3FTA034...
  • Page 16 M5x50 pan head screws and plain washers, ensuring the spacer tubes are seated correctly. Page 16 of 17 Accessory Part No.: PZQ5175-190 / 210 / 230 Issue 1 08/11/2019 © Toyota Motor Corporation Australia Ltd. 2011. All rights reserved. Document Number: 3FTA034...
  • Page 17 Installation complete. Please place these fitting instructions inside the owners manual wallet in the glove compartment. Page 17 of 17 Accessory Part No.: PZQ5175-190 / 210 / 230 Issue 1 08/11/2019 © Toyota Motor Corporation Australia Ltd. 2011. All rights reserved. Document Number: 3FTA034...

This manual is also suitable for:

Pzq5175210Pzq5175230