Toyota PZQ64-75070 Installation Instructions

Accessory Part No.PZQ64-75070
Place these instructions in vehicle's glovebox after installation is complete.
Important: This towbar is very heavy and requires at least two people to lift it to the vehicle. Do not attempt to lift this towbar without
appropriate assistance or serious injury may result.
Important: Check contents of kit before commencing fitment and report any discrepancies.
Parts List
Transit Packaging Notes *
chassis mounts, Items 21, 22, 23 and 24 to the towbar. ^ The Step Item 27, is attached using four each of Items 8 , 9 and 13, and 8 of Item 10..
Item Component Name
1 M12x1.25x35 Bolt GR 8.8
2 M12x4.0x2.5 Spring Washer
3# M12 Flat Washer, Ø28ODx3t
4 M12x1.25x45 Bolt GR 8.8
5# M12x1.25 Nut
6* 5/8" UNCx2" Bolt Grade 8
7* 5/8"x7/32"x5/32" Spring Washer
8^ M10x1.25x35 Bolt GR 8.8
9^ M10x3.5x2.2 Spring Washer
10^ M10 Flat Washer, Ø25.4ODx3t
11 Spacer Plate
12* Tongue Plate
13^ M10x1.25 Nut
14 M5x0.8x16 Pan Head Screw GR 4.6
15 M5x0.8 Nyloc Nut
16 Wireloom Bracket (PZQ64-00100)
Load Rating Label
17
Layout - Figure 1
M12x1.25x50 Bolt GR 8.8
Torque: 92Nm
M12x1.25x45 Bolt GR 8.8
Torque: 92Nm
5 2
M10x1.25x35 Bolt GR 8.8
Torque: 51Nm
13 9 10 10 8
Item 17
Tools Required:
h
8mm, 17mm, 19mm & 15/16" sockets
h
Torque wrench (es) 5Nm to 272Nm
h
Phillips Head Screw driver
Issue2: 05-07-05
Hiace LWB Van 6.0
January 2005 Production Onwards
Rear Protector Step Towbar
Installation Instructions
One each of Items 6, 7 and 12 are used to secure the tongue (item 25) to the towbar . #Two each of items 19, 3 and 5 are used to secure the
Service Part No
PZQ64-75070FK
4
5 2 3 3
5 2 3 3 19
3 3 4
M12x1.25x35 Bolt GR 8.8
Torque: 92Nm
3 2 1
20
13 9
Qty Item Component Name
8 18 Heater Hose 5/8" IDx30
18 19# M12x1.25x50 Bolt GR 8.8
26 20
M10 D Shackles
8 21# RH Lower Chassis Mount
8 22# LH Lower Chassis Mount
2 23# RH Side Chassis Mount
2 24# LH Side Chassis Mount
4 25* Tongue
4 26 Towbar
8 27^ Step
2 M8x1.25x30 Bolt GR 8.8
28
1 29 M8 Spring Washer
4 M8 Flat washer
30
2 D Handle
31
2 32 D Handle gasket
1
33 M8 Nutsert
1 34 Tekote Sealer/Rust Preventative
11
24
22
1 2 3
141 5
16
10 10 8
25
27
Care and Usage Instructions:
Do not exceed maximum weight capacities. Refer to owners manual
Maximum braked Towbar capacity - Petrol
Maximum braked Towbar capacity - Diesel
Maximum unbraked Towbar capacity
Maximum Towball download
Periodically check bolts for tightness and tighten if necessary.
Part No. PZQ64-75070
Installation Time: Approx. 60mins
Service Part No
PZQ64-75070FK
CONT'D
PZQ63-75030
PZQ64-75070
PZQ64-75070ST
PZQ64-75070DH
34
M8x1.25x30 Bolt
Torque: 8.6Nm
18
4 2 3
M5x0.8x16 Pan Head Screw GR 4.6
Torque: 5Nm
3 2 1
12
26
5 2 3 3 4
6 7
3 2 1
5/8" UNCx2" Bolt GR 8
Torque: 272Nm
Qty
1
1
2
1
1
1
1
1
1
1
6
6
6
2
2
6
1
33
32
31
30
29
28
11
23
21
3 2 4
5 2 3 3 19
5 2 3 3 4
- 1200kg
- 1000kg
- 400kg
- 120kg
1 1
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