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KLUGER
FITTING INSTRUCTIONS
PRODUCTION DATE: DECEMBER 2013 ONWARDS
ACCESSORY PART NUMBER: PZQ72-48050 CARGO BARRIER
PLACE THESE INSTRUCTIONS IN VEHICLE GLOVEBOX AFTER INSTALLATION IS COMPLETE
INSTALLATION TIME
CARE INSTRUCTIONS
CAUTION
!
Ensure appropriate PPE is worn
Review the compliance plaque fi tted to the cargo barrier
Approximately 90 minutes.
whilst installing this accessory.
for correct maintenance of this accessory.
Periodically check the torque of all fasteners to values
listed in instructions.
PAGE 1 OF 15
PART NUMBER: PZQ72-48050
ISSUE 1: 20/03/2017
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Summary of Contents for Toyota PZQ72-48050
- Page 1 KLUGER FITTING INSTRUCTIONS PRODUCTION DATE: DECEMBER 2013 ONWARDS ACCESSORY PART NUMBER: PZQ72-48050 CARGO BARRIER PLACE THESE INSTRUCTIONS IN VEHICLE GLOVEBOX AFTER INSTALLATION IS COMPLETE INSTALLATION TIME CARE INSTRUCTIONS CAUTION Ensure appropriate PPE is worn Review the compliance plaque fi tted to the cargo barrier Approximately 90 minutes.
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Page 2: Kit Contents
TOOLS REQUIRED Trim Removal Tool Metric Sockets & Spanners Torque wrench Sharp knife Hammer Drill De-Burring Tool Centre Punch 19mm Hole Saw 19mm Vinyl Cutter Metric Drill Set Allen Key Set PAGE 2 OF 15 PART NUMBER: PZQ72-48050 ISSUE 1: 20/03/2017... - Page 3 CARGO BARRIER ASSEMBLY 2 PLACES 16 12 2 PLACES 4 PLACES 2 PLACES 2 PLACES 2 PLACES 2 PLACES 6 PLACES 11 10 12 PLACES 2 PLACES 6 PLACES PAGE 3 OF 15 PART NUMBER: PZQ72-48050 ISSUE 1: 20/03/2017...
- Page 4 40128 LARGE CABLE TIES PC212 EMERGENCY HAMMER ASSEMBLY PC211 EMERGENCY WARNING HAMMER PLAQUE PD004 CTN C/B Toyota (1395 x 945 x 125) 40431 POLY BLOCK FOAM PJ780 COMPLIANCE PLAQUE - TOYOTA PG215 M10 X 1.5P X 0MM SPIKE FIPZQ7248050 FITTING INSTRUCTIONS...
- Page 5 Using a trim removal tool, remove the rear scuff plate. STEP 4 Fold the second row seats down and slide the seats to their most forward position. Note: Adjust the fi rst row seat forward if necessary. PAGE 5 OF 15 PART NUMBER: PZQ72-48050 ISSUE 1: 20/03/2017...
- Page 6 Repeat for opposite side. STEP 8 Dislodge the C, D panel trims and pop down the trim panel at the top of the rear quarter window. Repeat for opposite side. PAGE 6 OF 15 PART NUMBER: PZQ72-48050 ISSUE 1: 20/03/2017...
- Page 7 Mark the location of these points Place a block of wood behind the marked location and drill using a 19mm vinyl cutter. Reinstall the vehicle headliner PAGE 7 OF 15 PART NUMBER: PZQ72-48050 ISSUE 1: 20/03/2017...
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Page 8: Front Of Vehicle
Using a 19mm hole saw, drill a hole at the marked point. Ensure a 10mm drill stop is used. Repeat for left hand side. PAGE 8 OF 15 PART NUMBER: PZQ72-48050 ISSUE 1: 20/03/2017... -
Page 9: Cover Plate
If you are installing the barrier in the forward position using adaption kit (Part No: PZQ72-48040) refer to forward position fi tting instructions now, do not reinstall the rear door scuff gaurd trim panels. PAGE 9 OF 15 PART NUMBER: PZQ72-48050 ISSUE 1: 20/03/2017... - Page 10 Fasten the rear top straps to the barrier using the M10 fl at washer, M10 wave washer and the hand knobs. Hand tighten hand knobs to 15 Nm. HAND KNOBS PAGE 10 OF 15 PART NUMBER: PZQ72-48050 ISSUE 1: 20/03/2017...
- Page 11 14mm cargo bolts and the M10 wave washers. Hand tighten the cargo bolts to 15 Nm. STEP 27 Reinstall the rear storage compartments, rear scuff plate and rear deck board. PAGE 11 OF 15 PART NUMBER: PZQ72-48050 ISSUE 1: 20/03/2017...
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Page 12: Customer Instructions
15. In the event of an accident the Cargo Barrier may deform into the passenger area and the mounting points may be weakened. Please have the installation checked by an authorised Toyota dealer in the event of an accident. 16. The high tensile fasteners supplied with this barrier were used to achieve the specified rating.
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