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RAV4
FITTING INSTRUCTIONS
PRODUCTION DATE: DECEMBER 2012 ONWARDS
ACCESSORY PART NUMBER: PZQ72-420
CARGO BARRIER
PLACE THESE INSTRUCTIONS IN VEHICLE GLOVEBOX AFTER INSTALLATION IS COMPLETE
INSTALLATION TIME
CARE INSTRUCTIONS
!
CAUTION
Ensure appropriate PPE is worn
Review the compliance plaque fi tted to the cargo barrier
Approximately 90 minutes.
whilst installing this accessory.
for correct maintenance of this accessory.
Periodically check the torque of all fasteners to values
listed in instructions.
PAGE 1 OF 13
PART NUMBER: PZQ72-420
ISSUE 1:
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Summary of Contents for Toyota PZQ72-42080
- Page 1 RAV4 FITTING INSTRUCTIONS PRODUCTION DATE: DECEMBER 2012 ONWARDS ACCESSORY PART NUMBER: PZQ72-420 CARGO BARRIER PLACE THESE INSTRUCTIONS IN VEHICLE GLOVEBOX AFTER INSTALLATION IS COMPLETE INSTALLATION TIME CARE INSTRUCTIONS CAUTION Ensure appropriate PPE is worn Review the compliance plaque fi tted to the cargo barrier Approximately 90 minutes.
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Page 2: Kit Contents
KIT CONTENTS Fitting Instructions Cargo Barrier Upper Straps Bolt Pack IF ANY CONTENTS OF THE CARGO BARRIER KIT ARE INCOMPLETE OR CHECK THAT THE CONTENTS OF THE CARGO BAR- DAMAGED THEY MUST BE REPLACED USING SPECIFIED ACESSORY RIER KIT ARE COMPLETE & UNDAMAGED PRIOR TO COMPONENTS. - Page 3 CARGO BARRIER ASSEMBLY 23 26 24 20 25 4 PLACES 8 PLACES BOTH SIDES 2 PLACES 18 20 17 2 PLACES 2 PLACES BOTH SIDES ITEM NO. DESCRIPTION QTY. WELDED FRAME ASSEMBLY LOWER WHEEL BRACE BRACKET PASSENGER LOWER WHEEL BRACE BRACKET DRIVER BOTTOM STRAP REAR TOP STRAP REAR ANCHOR PLATE...
- Page 4 RAV4 CARGO BARRIER DECEMBER 2012 ONWARDS ACCESSORY PART NUMBER: PZQ72-420 0 NOTICES CAUTION : Wear protective gloves during the removal of the trim as sharp edges on the parts may cause injury. Removing lower trim panel. 1.1. 1.1. Open the luggage compartment door of the vehicle and fold the Open the luggage compartment door of the vehicle and fold the second row seats down.
- Page 5 RAV4 CARGO BARRIER DECEMBER 2012 ONWARDS ACCESSORY PART NUMBER: PZQ72-420 0 1.10. Using a 14mm socket and rachet remove the lower wheel arch tie-down point 1.11. Passenger side shown, repeat for drivers side. 1.12. Using a 10mm socket and rachet, remove both of the upper trim screws shown.
- Page 6 RAV4 CARGO BARRIER DECEMBER 2012 ONWARDS ACCESSORY PART NUMBER: PZQ72-420 0 1.18. Reach under the trim panel and pull towards the centre of the vehicle. 1.19. With the trim levered from the car use both hands to DISLODGE the trim from the upper trim panel and the vehicle shell. NOTE : Ensure care is taken when levering the lower trim panel from the vehicle.
- Page 7 RAV4 CARGO BARRIER DECEMBER 2012 ONWARDS ACCESSORY PART NUMBER: PZQ72-420 0 3.8. Use a deburring tool to remove any burrs from the holes and apply the anti-rust grease provided. 3.9. Drivers side shown. Repeat for passenger side. 3.10. Using an anchor plate , feed the plate into the wheel brace support and align with the drilled holes.
- Page 8 RAV4 CARGO BARRIER DECEMBER 2012 ONWARDS ACCESSORY PART NUMBER: PZQ72-420 0 Installing upper mounting anchors. 4.1. Using a small flat trim removal tool, dislodge the centre seatbelt trim cover from the headliner and remove. 4.2. Using a trim clip removal tool, remove the three trim plugs from the headliner at the rear of the vehicle.
- Page 9 RAV4 CARGO BARRIER DECEMBER 2012 ONWARDS ACCESSORY PART NUMBER: PZQ72-420 0 4.9. Using a 7mm drill bit and a 10mm drill stop, drill the holes marked in 4.8 using a 90 degree drill. Use an 11mm drill bit fitted with a 10mm depth stop to drill out the centre holes. CAUTION: Take care when drilling through vehicle panel, to ensure the drill piece does not pierce the outer roof skin.
- Page 10 RAV4 CARGO BARRIER DECEMBER 2012 ONWARDS ACCESSORY PART NUMBER: PZQ72-420 0 Installing the barrier in the rear position. 6.1. Insert the frame assembly though the rear door of the vehicle and place the barrier in position behind the second row seats. 6.2.
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Page 11: Customer Instructions
15. In the event of an accident the Cargo Barrier may deform into the passenger area and the mounting points may be weakened. Please have the installation checked by an authorised Toyota dealer in the event of an accident. 16. The high tensile fasteners supplied with this barrier were used to achieve the specified rating.
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Questions and answers
Will this for a 2021 Toyota rav
Yes, part number PZQ72-42080 is compatible with a 2021 Toyota RAV4, as it is specified for use with RAV4 models from December 2012 onwards.
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