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TRI tool 301SP Operation Manual

Tube squaring machine
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  • Page 1 Operation Manual...
  • Page 2 ABOUT TRI TOOL TECHNOLOGIES At Tri Tool Technologies, we are committed to your success through relentless innovation and powerful partnership. We insist on developing tools and equipment that exceed your expectations of performance, precision, safety, and durability. As a full-service engineering firm, we are here to support you every step of the way.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS TRI TOOL TECHNOLOGIES WARRANTY TOOL BIT RESHARPENING POLICY ABOUT THE MANUAL SAFETY PRECAUTIONS GENERAL DESCRIPTION SPECIFICATIONS MAINTENANCE OPERATION CHIP GUARD WITH DOOR INSTALLATION CUTTING SPEEDS AND FEEDS SADDLE SETS TOOL BITS TROUBLESHOOTING ACCESSORIES RECOMMENDED SPARE PARTS ILLUSTRATED PARTS BREAKDOWN...

  • Page 4: Tri Tool Technologies Warranty

    Tri Tool Technologies Tri Tool Technologies Warranty LIMITED WARRANTY: All products manufactured by Seller are warranted to be free from defects in materials and workmanship under normal use. The period of this warranty shall be three years from the date of shipment for all products, except for welding and Non- Standard Products which shall be one year from the date of shipment.

  • Page 5: Tool Bit Resharpening Policy

    Model 301SP Tube Squaring Machine Buyer’s notice of a defective Goods must identify the specific Goods affected, and the nature of the defect. It is required when returning the defective Goods, that it is suitably packed, fully insured, and transportation and insurance prepaid in accordance with instructions issued by Seller.

  • Page 6: About The Manual

    The instructions and descriptions in this manual were accurate when the manual was written. However, the information in the manual is subject to change without notice. Check for updated information before you start any job. The Tri Tool Technologies web site has the most current information.
  • Page 7 Appropriate PPE and tools required when working on this equipment. SHOCK HAZARD READ MANUAL: Read manual before use, refer to manual for Tri Tool Technologies machine being used. READ MANUAL DISCONNECT FROM POWER: Disconnect main plug from electrical outlet before performing all maintenance.

  • Page 8: Safety Precautions

    Tri Tool Technologies 2. SAFETY PRECAUTIONS In General Use standard safety equipment such as: hard hats, safety shoes, safety harnesses, protective clothes, and other safety devices when appropriate. Operate this tool only in accordance with specific operating instructions. WARNING: Do not override the deadman switch on the power unit.

  • Page 9: Tool Care

    Before you start operating the equipment, do no-load tests and feed function checks. Tool Use Use the right tool and tool bit for the job. Contact Tri Tool Technologies to help with your application. Keep the tool bits fully engaged in the tool bit holders. Loose bits are sharp and can cause cuts or punctures.

  • Page 10: General Description

    Tri Tool Technologies 3. GENERAL DESCRIPTION The Model 301SP Tube Squaring Machine is a lightweight, portable machine designed for facing and squaring .125 to 1.050 (3.2mm to 26.7mm) outside diameter tubing with an ability to handle up to 1/8 (3mm) thick wall.
  • Page 11 Model 301SP Tube Squaring Machine MODEL 301SP CONFIGURATIONS Model No. Configuration 301SP-E110 01-1293 Tube Squaring Machine 110VAC Electric Motor (Metabo) 301SP-E110 01-1297 Tube Squaring Machine 110VAC Electric Motor (Metabo) with Bench Stand 301SP-E220 01-1294 Tube Squaring Machine 220VAC Electric Motor (Bosch)

  • Page 12: Specifications

    (368.3 mm) 8.50” (215.9 mm) Saddle Feed Handle Trigger Speed Control Figure 1: Model 301SP Tube Squaring Machine Weight with a Motor (approximate): 8.5 lbs. (3.9 kg) (varies with Saddle size and type of Motor). Power Requirements Model No. 301SP 110...

  • Page 13: Maintenance

    SAE 10 (90SSU) or lighter. • If the Model 301SP is operated in the vertical position (Cutting Head up), turn it upside down and remove the chips and all debris after each cut. The tool life may be severely shortened, if chips and/or other debris are not removed.

  • Page 14: Operation

    WARNING Select and Install a Tool Bit The use of dull Tool Bits or Tool Bits not manufactured by Tri Tool Technologies may result in poor performance and may constitute abuse of this machine and therefore void the Tri Tool Technologies factory warranty.
  • Page 15 Model 301SP Tube Squaring Machine Install Tool Bit WARNING: Check that the Model 301SP is disconnected from the power source before you install a Tool Bit. WARNING 1. Insert the Tool Bit into the slot in the Cutting Head (refer to first part of Fig. 3). Do not install the Tool Bit backwards.
  • Page 16 Tri Tool Technologies 4. Thread the third cap screw into the side of the housing and into the Saddle half. 5. Tighten all three cap screws to retain the Saddle half in the front of the housing. Housing Feed Handle...
  • Page 17 Tool Bit or the Tube Squaring Machine when power is applied. CAUTION 13. Tighten the Clamp Knob Assembly to tighten the tube in the Saddle. 14. Connect the Model 301SP to the power source and pull the trigger to start rotation of the Cutting Head. Speed Control...
  • Page 18 Tri Tool Technologies Impact Selection LED Display Knob Two Speed Gearbox Knob Rotation Control Feed Handle Switch Trigger Speed Control Trigger Lock Figure 7: Metabo Motor Controls 16. For Metabo Motor only • The Two Speed Gearbox Knob should be in the position in Fig 7. If the knob does not snap into the desired position, turn the chuck by hand slightly until the knob snaps into place.
  • Page 19 Model 301SP Tube Squaring Machine 20. Rotate the Feed Handle clockwise to bring the Cutting Head and tube closer together. The actual machining operation will begin when the Tool Bit contacts the tube or pipe. 21. If the tube end is not square to the tube axis, the Tool Bit will contact only a small segment of the tube during each revolution.

  • Page 20: Chip Guard With Door Installation

    Tri Tool Technologies 7. CHIP GUARD WITH DOOR INSTALLATION PRIOR TO INSTALLATION MAKE SURE THESE SCREWS ARE LOOSE. BOTTOM SURFACE INSTALL BUTTON HEAD SCREW AS SHOWN, FLUSH WITH BOTTOM SURFACE. 92-0579 Rev. 241119...
  • Page 21 Model 301SP Tube Squaring Machine OPEN CHIP GUARD AS SHOWN ANGLE CHIP GUARD AND ALIGN SLOT WITH BUTTON HEAD SCREW ROTATE CHIP GUARD INWARDS AND DOWN CHIP GUARD WILL REST FLAT ON THIS SURFACE 92-0579 Rev. 241119...
  • Page 22 Tri Tool Technologies INSTALL BUTTON HEAD SCREW. TIGHTEN THIS SCREW AND THE ONE ON THE OTHER SIDE EQUALLY. INSTALL WASHERS AND NUTS AS SHOWN. TIGHTEN BUTTON HEAD SCREWS. 92-0579 Rev. 241119...

  • Page 23: Cutting Speeds And Feeds

    Model 301SP Tube Squaring Machine 8. CUTTING SPEEDS AND FEEDS Cutting Speeds For Tube Squaring Outside Diameter of the Time per Head RPM Range Pipe or Tube Revolution .25" 6.4mm 30 to 60 1 to 2 seconds .50" 12.7mm 20 to 40 1.5 to 3 seconds...

  • Page 24: Saddle Sets

    Tri Tool Technologies 9. SADDLE SETS Standard Saddle Sets Pipe Size Fraction Decimal Metric Saddle P/N 1/8” .125” 3.18mm 67-3635 .156” 3.96mm 67-3636 5/32” .158” 4.00mm 67-3637 .188” 4.78mm 67-3638 3/16” .197” 5.00mm 67-3701 .218” 5.54mm 67-3639 .236” 6.00mm 67-3702 1/4”...
  • Page 25 Model 301SP Tube Squaring Machine Standard Saddle Sets Pipe Size Fraction Decimal Metric Saddle P/N .406” 10.31mm 67-3653 .413” 10.50mm 67-3654 13/32” .422” 10.72mm 67-3655 .430” 10.92mm 67-3656 .433” 11.00mm 67-3657 7/16” .438” 11.13mm 67-3658 1/8” .469” 11.91mm 67-3659 15/32”...
  • Page 26 Tri Tool Technologies Standard Saddle Sets Pipe Size Fraction Decimal Metric Saddle P/N .675” 17.15mm 67-3678 .677” 17.20mm 67-3679 .681” 17.30mm 67-3680 .688” 17.48mm 67-3681 11/16” .709” 18.00mm 67-3682 3/8” 23/32” .718” 18.24mm 67-3683 3/4” .750” 19.05mm 67-3684 .781” 19.84mm 67-3685 25/32”...
  • Page 27 Model 301SP Tube Squaring Machine Short Perch Saddles Stainless Steel Pipe Size Fraction Decimal Metric Saddle P/N 1/8" .125" 3.18mm 67-3705 .156" 3.96mm 67-3706 5/32" .158" 4.00mm 67-3707 .188" 4.78mm 67-3708 3/16" .197" 5.00mm 67-3771 .218" 5.54mm 67-3709 .236" 6.00mm 67-3772 1/4”...
  • Page 28 Tri Tool Technologies Short Perch Saddles Stainless Steel Pipe Size Fraction Decimal Metric Saddle P/N .406" 10.31mm 67-3723 .413" 10.50mm 67-3724 13/32" .422" 10.72mm 67-3725 .430" 10.92mm 67-3726 .433" 11.00mm 67-3727 7/16" .438" 11.13mm 67-3728 1/8" .469" 11.91mm 67-3729 15/32"...
  • Page 29 Model 301SP Tube Squaring Machine Short Perch Saddles Stainless Steel Pipe Size Fraction Decimal Metric Saddle P/N .656" 16.66mm 67-3746 .669" 17.00mm 67-3747 21/32" .675" 17.15mm 67-3748 .677" 17.20mm 67-3749 .681" 17.30mm 67-3750 .688" 17.48mm 67-3751 11/16" 3/8" .709" 18.00mm 67-3752 23/32"...

  • Page 30: Tool Bits

    Tri Tool Technologies 10. TOOL BITS Tube Squaring Tool Bits For Standard Saddles Pipe Cutting Head Tool Bit, Standard Saddle Tube Squaring Squaring Max Wall Pipe or Tube Tool Bit Range Tool Bit Thickness Material Height .125” OD through 1.05” OD .125”...
  • Page 31 Model 301SP Tube Squaring Machine Tube Squaring Tool Bits For Short Perch Saddles Cutting Head Pipe Short Perch Saddle Tool Bit, Tube Squaring Pipe or Squaring Max Wall Tool Bit Tool Bit Range Tube Tool Bit Thickness Height Material Material...

  • Page 32: Troubleshooting

    Tri Tool Technologies 11. TROUBLESHOOTING Problem: Tool Bit Chatters The tool bit is loose or overextended. The tool bit is damaged. The tool holder is too loose in the slides. The cutting speed is too fast. The clamping pads are loose on the pipe or tube.
  • Page 33 Model 301SP Tube Squaring Machine Problem: Loss Of Air Power The air supply pressure is too low. The air filter is plugged. The air line size is insufficient. The air line is too long. Problem: Tool Bit Does Not Reach Work Incorrect tool blocks are installed for the size of the pipe or tube being worked on.

  • Page 34: Accessories

    Tri Tool Technologies 12. ACCESSORIES The following accessories are recommended for use with the Model 301SP Tube Squaring Machine and are available from Tri Tool Technologies: • Electric Foot Pedal • Saddles • Tool Bits • Bench Top Stand (P/N 60-0022) •...

  • Page 35: Recommended Spare Parts

    Model 301SP Tube Squaring Machine 13. RECOMMENDED SPARE PARTS SPARE PARTS, MODEL 301SP Parts List, Spare Parts, Model 301SP Item Part Description 05-1744 SPARE PARTS KIT. MODEL 301SP 30-0062 RING, RETAINING, EXT, 1/2” OD 30-0063 RING, RETAINING, EXT, 1-3/8” OD 32-0026 PIN, ROLL, 1/8”...
  • Page 36 This Page Is Intentionally Left Blank...

  • Page 37: Illustrated Parts Breakdown

    Model 301SP Tube Squaring Machine 14. ILLUSTRATED PARTS BREAKDOWN MODEL 301SP SUB-ASSEMBLY (P/N 02-2200) 92-0579 Rev. 241119...
  • Page 38 This Page Is Intentionally Left Blank...
  • Page 39 Model 301SP Tube Squaring Machine Parts List, Model 301SP Sub-Assembly (P/N 02-2200) Item # Part # Description 19-0736 HOUSING ASSEMBLY, 301SP 46-0014 SLEEVE 41-0018 HANDLE, 1.25" X 3.19" 14-0006 SHAFT ASSEMBLY 34-0059 WASHER, FLAT, 1/2" X 1 3/8" 29-0028 BEARING, ROLLER, 1/2" X 11/16" X 7/8"...
  • Page 40 Tri Tool Technologies ELECTRIC MOTOR ASSEMBLY Parts List, Electric Motor Assembly, 110 VAC, Metabo Item Part Description Item Part Description 27-0018 ADAPTER, DRIVE, ELECTRIC 27-0060 ADAPTER, DRILL MOTOR 58-0274 MOTOR, ELECTRIC, METABO 110 VAC (Metabo) NOT SHOWN 33-3506 SCREW, SELF-TAPPING, #4 X 3/8” LG 58-0277 MOTOR, C.W.
  • Page 41 Model 301SP Tube Squaring Machine Parts List, Electric Motor Assembly, 100 VAC, Makita Item Part Description 27-1541 ADAPTER, DRIVE, ELECTRIC, 301, JAPAN 27-0060 ADAPTER, DRILL MOTOR 58-0331 MOTOR, MOD., 100V MAKITA, JAPAN (Makita) NOT SHOWN 58-0330 MOTOR, ELECTRIC, MAKITA, 100V, JAPAN...
  • Page 42 Tri Tool Technologies AIR MOTOR ASSEMBLY (P/N 57-0199) Parts List, Air Motor Assembly (P/N 57-0199) Item Part Description 27-0019 ADAPTER 46-0377 SLEEVE 57-0198 AIR MOTOR 53-0045 VALVE, FLOW CONTROL 54-0149 COUPLING, MALE, QD 92-0579 Rev. 241119...
  • Page 43 Model 301SP Tube Squaring Machine MOTOR ASSEMBLY, CORDLESS, 18V, METABO (P/N 58-0361) Parts List, Motor Assembly, Cordless, 18V, Metabo (P/N 58-0361) Item Part Description 27-1561 ADAPTER, SLEEVE 27-1562 ADAPTER, DRIVE 30-6142 BATTERY, METABO, 18V 5.2AH 58-0317 MOTOR, CORDLESS, 18V, METABO...
  • Page 44 Tri Tool Technologies AIR MOUNTING BASE ASSEMBLY (P/N 60-0022) Parts List, Air Mounting Base Assembly (P/N 60-0022) Item Part Description 24-0326 PLATE, RETAINING 33-0045 SCREW, CAP, 1/4-20 x 1-3/4" 33-0369 SCREW, FLAT, 5/16-18 X 3/4" 48-0173 BLOCK, RETAINING NOT SHOWN 36-0007 WRENCH, L, 5/32"...
  • Page 45 Model 301SP Tube Squaring Machine CHIP GUARD KIT, MODEL 301SP (P/N 05-1431) Parts List, Chip Guard Kit, Model 301SP (P/N 05-1431) Item Part Description 24-4554 PLATE, CHIP GUARD 24-4555 PLATE, DOOR, CHIP GUARD 30-6428 INSERT NUT, 1/4-20 30-6429 SPACER, 3/8" OD X 3/16" ID X 9/32"...

  • Page 46: Metabo Safety Instructions

    Tri Tool Technologies 15. METABO SAFETY INSTRUCTIONS Refer to the Metabo Cordless Drill/Driver Manual for all safety and operating procedures. REVISION HISTORY ADDED 11/19/2024: Description Page ADDED “RECOMMENDED SPARE PARTS” SECTION, INCLUDING: SPARE PARTS, MODEL 301SP 92-0579 Rev. 241119...
  • Page 47 This Page Is Intentionally Left Blank...
  • Page 48 • Disconnect power sources before servicing or moving the equipment. • Remove all loose articles of clothing and jewelry before operating the equipment. Be Safety Conscious! 3041 Sunrise Blvd. Rancho Cordova, CA 95742 +1(916) 288-6100 • +1(800) 345-5015 www.tritool.com Copyright Tri Tool Technologies. PN 81-0542 (04-21) ©...

This manual is also suitable for:

301sp 110301sp 220301sp-a

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