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TRI tool 301SP User Manual

Tube squaring machine
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CUSTOMER MESSAGE
TOOL BIT RESHARPENING POLICY
WARRANTY INFORMATION

TABLE OF CONTENTS

Inside Front Cover
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6
8
9
10
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24
26
28
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35
Inside Back Cover
Inside Back Cover

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Summary of Contents for TRI tool 301SP

  • Page 1: Table Of Contents

    TABLE OF CONTENTS CUSTOMER MESSAGE Inside Front Cover SAFETY PRECAUTIONS GENERAL DESCRIPTION SPECIFICATIONS MAINTENANCE OPERATION CUTTING SPEEDS AND FEEDS SADDLE SETS TOOL BITS TROUBLE SHOOTING ACCESSORIES ILLUSTRATED PARTS BREAKDOWN DEWALT SAFETY INSTRUCTIONS TOOL BIT RESHARPENING POLICY Inside Back Cover WARRANTY INFORMATION Inside Back Cover...
  • Page 2 Copyright 2008 Proprietary property of TRI TOOL Inc. No reproduction, use, or duplication of the information shown hereon is permitted without the express written consent of TRI TOOL Inc.

  • Page 3: Safety Precautions

    Model 301SP Tube Squaring Machine SAFETY PRECAUTIONS IN GENERAL When using rotating head cutting equipment, basic safety precautions should always be followed to reduce the risk of personal injury. Operate this tool only in accordance with specific operating instructions. Do not override the deadman switch on the power unit. Locking down, ob-...

  • Page 4: Tool Care

    TRI TOOL INC. TOOL CARE Maintain tools with care. Keep tools in good operating condition. Sharp tool bits perform better and safer than dull tool bits. Well maintained tools function properly when needed. Check for damaged parts. If a tool has malfunctioned, been dropped or hit, it must be checked for damage.
  • Page 5 Model 301SP Tube Squaring Machine Disconnect power supply during setup and maintenance. Use all ‘Stop’ or Shut off’ features available when changing or adjusting tool bits, maintaining the tool, or when the tool is not in use. Remove adjusting keys and wrenches before applying power to the equipment.

  • Page 6: General Description

    The Machine accepts its own torque through the Saddle Clamping system. The Cutting Head accepts Squaring Tool Bits. All required tools for operation of the Model 301SP are supplied with the Machine. 92-0579 : Rev. 080905...
  • Page 7 Model 301SP Tube Squaring Machine Designations for the Model 301SP Model No. Description Tube Squaring Machine 301SP-E110 01-1292 110VAC Electric Motor (Milwaukee) Tube Squaring Machine 301SP-E110 01-1296 110VAC Electric Motor (Milwaukee) with Bench Stand Tube Squaring Machine 301SP-E110 01-1293 110VAC Electric Motor (Bosch)

  • Page 8: Specifications

    TRI TOOL INC. SPECIFICATIONS The Model 301SP with a motor: Weight: 8.5 lbs. (3.9 kg)(varies with Saddle size and type of Motor). Power Requirements Model 301SP 110 115 VAC +/- 10%, 25 to 60 Hz Model 301SP 220 220 VAC +/- 10%, 25 to 60 Hz...

  • Page 9: Maintenance

    All components should be cleaned and coated with a light film of oil prior to use. Use a clean, non-detergent oil, preferably SAE 10 (90SSU) or lighter. The air supply for the 301SP with an Air Motor should include an adequate filter, regulator and lubricator (FRL).

  • Page 10: Operation

    OPERATION Select the tool bit required to machine the end configuration desired. The use of dull tool bits or tool bits not manufactured by TRI TOOL Inc. may CAUTION: result in poor performance and may constitute abuse of this machine and therefore voids the TRI TOOL Inc.
  • Page 11 Model 301SP Tube Squaring Machine The normal position for the tool bit is illustrated below. This position is used for .50” (12.7 mm) and smaller diameter tubing. This is the designed working position of the tool bit and will leave virtually no burr with standard tubing. When working with Electro-polished stainless steel tubing, slow cutting speeds must be used to minimize the ID burr.
  • Page 12 Head Screws with the (2) two Flat Washers into the front of the Housing. Insert the tubing to be worked on into the front of the Model 301SP. Move the tube or pipe approximately 1/16” (1.6 mm) from the tool bit.
  • Page 13 Tube Squaring Machine when power is applied. Tighten the Clamp Knob Assy to tighten the tube in the Saddle. Connect the Model 301SP to the power source and pull the Trigger to start rotation of the Cutting Head.
  • Page 14 TRI TOOL INC. Milwaukee Motor Location of various controls If the Machine has a Milwaukee Motor then the Speed control is built into the Trigger and is used to adjust the cutting speed. Metabo Motor Location of various controls 92-0579 : Rev. 080905...
  • Page 15 Model 301SP Tube Squaring Machine If the Machine has a Metabo Motor then the Speed Control located in the Trigger Guard is used to adjust the cutting speed. If the Machine has a Metabo Motor then the Two Speed Gearbox Knob should be in the position shown.
  • Page 16 TRI TOOL INC. If a significant amount of stock must be removed, occasionally back off out of the cut and let the tool bit spin free in the air to cool. Continue rotating the Feed Handle clockwise until the end of the pipe is completely machined.

  • Page 17: Cutting Speeds And Feeds

    Model 301SP Tube Squaring Machine CUTTING SPEEDS AND FEEDS Cutting Speeds for Tube Squaring Outside Diameter Time per of the tube Range Head Revolution .25" 6.4 mm 30 to 60 1 to 2 seconds .50" 12.7 mm 20 to 40 1.5 to 3 seconds...

  • Page 18: Saddle Sets

    TRI TOOL INC. SADDLE SETS Standard Saddles (Material - Stainless Steel) Standard Saddle Sizes Pipe Saddle Fraction Decimal Metric Size 1/8" .125" 3.18 mm 67-3635 5/32" .156" 3.96 mm 67-3636 .158" 4.00 mm 67-3637 3/16" .188" 4.78 mm 67-3638 .197"...
  • Page 19 Model 301SP Tube Squaring Machine Standard Saddle Sizes, Continued Pipe Saddle Fraction Decimal Metric Size 3/8" .375" 9.53 mm 67-3649 .391" 9.92 mm 67-3650 .394" 10.00 mm 67-3651 .400" 10.16 mm 67-3652 1/8" 13/32" .406" 10.31 mm 67-3653 .413" 10.50 mm 67-3654 .422"...
  • Page 20 TRI TOOL INC. Standard Saddle Sizes, Continued Pipe Saddle Fraction Decimal Metric Size 21/32" .656" 16.66 mm 67-3676 .669" 17.00 mm 67-3677 3/8" .675" 17.15 mm 67-3678 .677" 17.20 mm 67-3679 .681" 17.30 mm 67-3680 11/16" .688" 17.48 mm 67-3681 .709"...
  • Page 21 Model 301SP Tube Squaring Machine Short Perch Saddles (Material: Stainless Steel) Short Perch Saddle Sizes Pipe Saddle Fraction Decimal Metric Size 1/8" .125" 3.18 mm 67-3705 5/32" .156" 3.96 mm 67-3706 .158" 4.00 mm 67-3707 3/16" .188" 4.78 mm 67-3708 .197"...
  • Page 22 TRI TOOL INC. Short Perch Saddle Sizes, Continued Pipe Saddle Fraction Decimal Metric Size .400" 10.16 mm 67-3722 1/8" 13/32" .406" 10.31 mm 67-3723 .413" 10.50mm 67-3724 .422" 10.72 mm 67-3725 .430" 10.92 mm 67-3726 .433" 11.00 mm 67-3727 7/16"...
  • Page 23 Model 301SP Tube Squaring Machine Short Perch Saddle Sizes, Continued Pipe Saddle Fraction Decimal Metric Size .677" 17.20 mm 67-3749 .681" 17.30 mm 67-3750 11/16" .688" 17.48 mm 67-3751 .709" 18.00 mm 67-3752 23/32" .718" 18.24 mm 67-3753 3/4" .750"...

  • Page 24: Tool Bits

    TRI TOOL INC. TOOL BITS Tube Squaring Tool Bits for Standard Saddles Tube Squaring Tool Bits for Standard Saddles Squaring Max Wall Pipe or Tube Tool Bit Range Tool Bit Thickness Material Height .125" OD thru .125" .750" Durabit 1 1.05"...
  • Page 25 Model 301SP Tube Squaring Machine Tube Squaring Tool Bits for Short Perch Saddles Tube Squaring Tool Bits for Short Perch Saddles Squaring Max Wall Pipe or Tube Tool Bit Tool Bit Range Tool Bit Thickness Material Height Material .125" OD thru .125"...

  • Page 26: Trouble Shooting

    TRI TOOL INC. TROUBLE SHOOTING Problem: The Tool Bit Chatters Probable causes: The tool bit is loose or overextended. The tool bit is damaged. The tool holder is too loose in the slides. The cutting speed is too fast. The clamping pads are loose on the pipe or tube.
  • Page 27 Model 301SP Tube Squaring Machine Problem: There is a loss of air power Probable causes: The air supply pressure is too low. The air filter is plugged. The air line size is insufficient. The air line is too long. Problem:...

  • Page 28: Accessories

    TRI TOOL INC. ACCESSORIES The following accessories are recommended for use with the Model 301SP Tube Squaring Machine and are available from TRI TOOL INC: 1. Electric Foot Pedal 2. Saddles 3. Tool Bits 4. Bench Top Stand (P/N 60-0022) 5.

  • Page 29: Illustrated Parts Breakdown

    Model 301SP Tube Squaring Machine ILLUSTRATED PARTS BREAKDOWN MODEL 301SP 92-0579 : Rev. 080905...
  • Page 30 TRI TOOL INC. Parts List, Model 301SP Item Part Description 14-0006 SHAFT, ASSY 19-0736 HOUSING 20-0016 SHAFT 29-0028 BEARING, ROLLER 30-0062 RING, RETAINING, EXTERNAL, 1/2" DIA. 30-0063 RING, RETAINING, EXTERNAL, 1 3/8" DIA. 30-2278 GRIP SADDLE 32-0026 PIN, ROLL, 1/8" DIA. X 3/4"...
  • Page 31 Model 301SP Tube Squaring Machine ELECTRIC MOTOR ASSY. Parts List, Electric Motor Assembly Item Part Description 58-0004 MOTOR ASSY, ELECTRIC, 110 VAC 27-0018 ADAPTER 58-0003 MOTOR, ELECTRIC, 110 VAC (Milwaukee) 58-0064 MOTOR ASSY, ELECTRIC, 110 VAC 27-0018 ADAPTER 27-0060 ADAPTER...
  • Page 32 TRI TOOL INC. AIR MOTOR ASSEMBLY Parts List, Motor Assy, Air (P/N 57-0199) Item Part Description 57-0199 AIR MOTOR ASSY 27-0019 ADAPTER 46-0377 SLEEVE 57-0198 AIR MOTOR 53-0045 VALVE, FLOW CONTROL 54-0149 COUPLING, MALE, QD 92-0579 : Rev. 080905...
  • Page 33 Model 301SP Tube Squaring Machine BATTERY POWERED, 14.4V, DRIVE KIT Parts List, Drive Kit, Battery Powered, 14.4V (P/N 58-0162) Item Part Description 19-0995 HOUSING, FRONT 27-0497 ADAPTER 33-0040 SCREW, CAP, 1/4-20 X 3/4" 58-0161 MOTOR, CORDLESS, 14.4 VOLT 30-2350 BATTERY, 14.4v (Dewalt)
  • Page 34 TRI TOOL INC. MOUNTING BASE ASSEMBLY Parts List, Mounting Base Assembly (P/N 60-0022) Item Part Description 24-0326 PLATE, RETAINING 33-0045 SCREW, CAP, 1/4-20 x 1 3/4" 33-0369 SCREW, FLAT, 5/16-18 X 3/4" 48-0173 BLOCK, RETAINING Not shown: 36-0007 WRENCH, L, 5/32" HEX 36-0008 WRENCH, L, 3/16"...

  • Page 35: Dewalt Safety Instructions

    Model 301SP Tube Squaring Machine DEWALT SAFETY INSTRUCTIONS The DeWALT Cordless Drill/Driver comes with an 'Instruction Manual' and should be referenced for all safety and operating procedures. 92-0579 : Rev. 080905...

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