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Yalelift
Manual chain hoist
Model Yalelift capacity 2000kg
Model Yalelift capacity 3000kg
Model Yalelift capacity 5000kg
Model Yalelift capacity 10000kg
Maintenance manual
Concern the hoist :
Yalelift 2000KG – 1 chain fall with 6 meters Reference
Yalelift 2000KG – 1 chain fall with 4 meters Reference
Yalelift 3000KG – 1 chain fall with 3 meters Reference
Yalelift 5000KG – 2 chains falls with 4 meters Reference
Yalelift 10000KG – 3 chains falls with 6 meters Reference
Columbus McKinnon France
Zone Industrielle des Forges
18100 Vierzon
Tel. : 02 48 71 89 82
Fax.: 02 48 75 30 55
www.cmco-france.com
(Additional to the operating manual)
AEROYL2T-1B6M
AEROYL2TM-1B4M
AEROYL3T-1B3M
AEROYL5TMM-2B4M
AEROYL10T-3B6M
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Summary of Contents for Columbus McKinnon Yalelift 2000KG
- Page 1 Model Yalelift capacity 10000kg Maintenance manual (Additional to the operating manual) Concern the hoist : Yalelift 2000KG – 1 chain fall with 6 meters Reference AEROYL2T-1B6M Yalelift 2000KG – 1 chain fall with 4 meters Reference AEROYL2TM-1B4M Yalelift 3000KG – 1 chain fall with 3 meters Reference AEROYL3T-1B3M Yalelift 5000KG –...
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Page 2: Technical Features
Yale, manual chain hoist, Yalelift type Technical features : Top hook Safety latch Housing Chain stop Load chain Handling chain Safety latch Bottom block Load hook Technical features Yalelift type Capacity [kg] 2000 3000 5000 10000 Standard lift 4m/6m Number of chain falls Chain dimensions [mm] 8x24T... -
Page 3: Table Of Contents
Yale, manual chain hoist, Yalelift type Summery 1. Introduction p 03 2. Inspection of hoist body p 04 3. Inspection of load hook bottom block p 05 4. Inspection of hoist hooks p 05 4.1 Inspection of top hook 4.2 Inspection of load hook 5. -
Page 4: Inspection Of Hoist Body
Yale, manual chain hoist, Yalelift type DETAILED INSPECTION PROCEDURE OF THE UNIT 2. Inspection of hoist body This first step means checking the condition of the braking parts. Make sure the brake is not jammed. In case of jammed brake operate handling chain (lowering position) to unjam brake. -
Page 5: Inspection Of Load Hook Bottom Block
Yale, manual chain hoist, Yalelift type 3. Inspection of load hook bottom block (Concerns only 5000kg and 10000kg hoists fitted with bottom blocks) Visual inspection Presence of cracks, - Unusual wears. 4. Inspection of hoist hooks 4.1 Inspection of the unit top hook (or inspection of the suspension part, only in case of hoist fitted with a spindle) Visual inspection Check that the hook 44 is undamaged :... -
Page 6: Inspection Of Load Chain
Yale, manual chain hoist, Yalelift type 6. Inspection of load chain Visual inspection Clean chain if necessary (use solvent) before inspection. (Important : never use an hygrogen-based product, very strong, may damage the chain mecanichal characteristics). wear Release chain and inspect all points of contact between two surfaces in order to detect excessive wears. - Page 7 Yale, manual chain hoist, Yalelift type Chain replacement : The load chain must be changed as soon as a defect is to be seen. Dismantling of the load hook : Unscrew chain stops with nuts. Remove chain. Check parts good condition. Pict.
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Page 8: Detailed Control Of The Hoist P
Yale, manual chain hoist, Yalelift type Pict 7 : replacement of the chain 7. Detailed control of the hoist See attached exploded view, corresponding to the concerned hoist type (Yalelift 2000 3000 5000kg et 10000kg) Open the body of the speed reducer. Check all parts, gear wheels, gears, bearings. - Page 9 Yale, manual chain hoist, Yalelift type RECORDING OF PREVENTIVE MAINTENANCE Model device Design features Serial number First day on service Date of Running Operator’s name Detail of work carried out Notes control tests...
- Page 10 ANNEXES Annex 1 Blow-up view ratchet lever hoist Yalelift 2000KG AEROYL2TM-1B4M AEROYL2T-1B6M Annex 2 Parts list ratchet lever hoist Yalelift 2000KG AEROYL2TM-1B4M AEROYL2T-1B6M Annex 3 Blow-up view ratchet lever hoist Yalelift 3000KG AEROYL3T-1B3M Annexe 4 Parts list ratchet lever hoist Yalelift 3000KG...
- Page 11 Yalelift Exploded view Reference : Yalelift 2T 1 chain fall AEROYL2T-1B6M Yalelift 2T 1 chain fall AEROYL2TM-1B4M...
- Page 12 Yalelift 2000KG 1 Brin Référence : AEROYL2T-1B6M Référence : AEROYL2TM-1B4M REFERENCE DESIGNATION Qté 401246 Side Plate, assy. (left) 400300 Side Plate, assy. (right) 401250 Load Sheave, assy. 400305 End cover 400269 Distance bolt 400287 Chain Guide 400280 Stripper 9151109 Bearing...
- Page 13 Yalelift Exploded view Reference : Yalelift 3T 1 chain fall AEROYL3T-1B3M...
- Page 14 Yalelift 3000KG 1 Brin Référence : AEROYL3T-1B3M REFERENCE DESIGNATION Qté 401259 Side Plate, assy. (left) 400454 Side Plate, assy. (right) 401266 Load Sheave, assy. 400472 End cover 400471 Distance bolt 400453 Chain Guide 400465 Stripper 9151121 Bearing 400456 Gear Z4 400475 Gear A, assy.
- Page 15 Yalelift Exploded view Reference : Yalelift 5T 2 chain falls AEROYL5TMM-2B4M...
- Page 16 Yalelift 5000KG 2 Brins Référence : AEROYL5TMM-2B4M REFERENCE DESIGNATION Qté 401270 Side Plate, assy. (left) 400502 Side Plate, assy. (right) 401266 Load Sheave, assy. 400472 End cover 400471 Distance bolt 400453 Chain Guide 400465 Stripper 9151121 Bearing 400456 Gear Z4 400475 Gear A, assy.
- Page 17 Yalelift Exploded view Reference : Yalelift 10T 3 chain falls AEROYL10T-3B6M...
- Page 18 Yalelift 10000KG 3 Brins Référence : AEROYL10T-3B6M REFERENCE DESIGNATION Qté 401259 Side Plate, assy. (left) 400454 Side Plate, assy. (right) 401266 Load Sheave, assy. 400472 End cover 400471 Distance bolt 400456 Gear Z4 400475 Gear A, assy. 400476 Gear B, assy. 400482 Suspension Bolt 9151121...
- Page 19 *Diese Niederlassungen gehören der Matrix-Zertifizierung nach EN ISO 9001:ff an. *These subsidiaries belong to the matrix-certification-system according to EN ISO 9001:ff. Reproduktionen, gleich welcher Art, nur mit schriftlicher Genehmigung der Columbus McKinnon Industrial Products GmbH! Reproduction of any kind, only with written authorisation of Columbus McKinnon Industrial Products GmbH!
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