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Bradley Express MG Series Installation Instructions Manual

Lavatory system
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IMPORTANT
Read this entire installation manual
to ensure proper installation.
Flush all the water supply lines
before making connections.
Wall anchors used must have a
minimum pull-out rating of 1,000
lbs.
File these instructions with the
owner or maintenance department.
215-1325 Rev. L; EN 02-078
Page 1 of 21
Installation
Instructions
MG-2/AST
Express® Lavatory
System - MG Series
with Pushbutton
Air Valve

Table of Contents

Pre-Installation Information . . . . . . . . . . . . . . . .2
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Installation Instructions . . . . . . . . . . . . . . . . 5-12
Cleaning and Maintenance . . . . . . . . . . . . . . . .12
Assembly of Components . . . . . . . . . . . . . .13-15
Metering Air Valve Maintenance . . . . . . . . . . .16
Vernatherm™ Valve Maintenance . . . . . . . . . .18
Soap System . . . . . . . . . . . . . . . . . . . . . . . .19-21
P.O. Box 309, Menomonee Falls, WI 53052-0309
TEL. 1-800-BRADLEY
http://www.bradleycorp.com
FAX 262-251-5817

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  • Page 1: Table Of Contents

    Wall anchors used must have a minimum pull-out rating of 1,000 lbs. File these instructions with the owner or maintenance department. P.O. Box 309, Menomonee Falls, WI 53052-0309 TEL. 1-800-BRADLEY FAX 262-251-5817 215-1325 Rev. L; EN 02-078 http://www.bradleycorp.com Page 1 of 21...

  • Page 2: Pre-Installation Information

    1. This warranty is limited to replacing or repairing, at our option, transportation charges prepaid by the pur- chaser, any Bradley unit or part thereof which our inspection shall show to have been defective within the limitations of this warranty.
  • Page 3 (mm) 27" (686) 47" (1194) 22" (559) 9-1/2" (241) 21-1/2" (546) *39" (991) *33-1/2" (851) *29-1/2" *17-1/2" (749) (445) *Subtract 4" from vertical dimensions for compliance with ADA guidelines for children's use. Bradley Corporation • 215-1325 Rev. L; EN 02-078...

  • Page 4: Dimensions

    TAS Juvenile Height 30" (762) Grades Pre-K thru 5 or 6 FLOOR 14" 26" (356) (660) 37-1/2" (952) TAS Juvenile Height 32" Grades 6 thru 8 or 9 (813) 16" FLOOR 28" (406) (711) Bradley Corporation • 215-1325 Rev. L; EN 02-078...

  • Page 5: Installation Instructions

    SUPPLY – STUB OUT 2" 3/8" WALL ANCHORS (8) PLACES MIN. PULL- OUT STRENGTH 1000 LBS. PER ANCHOR *Juvenile Height Mounting: Subtract 4" from vertical dimensions for compliance with ADA guidelines for children's use. Figure 1 Bradley Corporation • 215-1325 Rev. L; EN 02-078...
  • Page 6 (622) (616) 18" 1/2" NPT HOT AND COLD (457) SUPPLIES OR TEMPERED FLOOR SUPPLY – STUB OUT 2" 3/8" WALL ANCHORS (8) PLACES MIN. PULL-OUT STRENGTH 1000 LBS. PER ANCHOR Figure 1b Bradley Corporation • 215-1325 Rev. L; EN 02-078...
  • Page 7 NOTE: The anchors will be used to mount the MG-2/AST Express® bowl and frame to the wall. Installation Instructions continue... 1-1/2" NPT DRAIN STUB OUT 2" 1/2" NPT HOT AND COLD SUPPLIES OR TEMPERED SUPPLY. STUB OUT 2" Figure 2 Bradley Corporation • 215-1325 Rev. L; EN 02-078...

  • Page 8: Front View

    TERREON® FRAME END CAP LEFT 3/8" BOLTS AND WASHERS (6) PLACES TERREON® END CAP 1/4" - 20 SCREWS STAINLESS STEEL RIGHT AND FINISHING ACCESS PANEL WASHERS (5) PLACES FRONT VIEW Figure 3 Bradley Corporation • 215-1325 Rev. L; EN 02-078...

  • Page 9: Back View

    3/8" BOLT FRAME AND WASHER 3/8" BOLT SPRAYHEAD AND WASHER BOWL 1/4"-20 x 3/8" PAN HEAD SCREWS AND TERREON® TERREON® WASHERS END CAP (R) END CAP (L) (2) PLACES BACK VIEW Figure 4 Bradley Corporation • 215-1325 Rev. L; EN 02-078...
  • Page 10 MIXING VALVE FLEXIBLE SUPPLY HOSE CONNECT TO CONNECT TO 1/2" NPT COLD 1/2" NPT HOT WATER SUPPLY WATER SUPPLY Single Tempered Supply FLEXIBLE SUPPLY HOSE TO SUPPLY LINE (TO SOLENOID BRACKET) Figure 5b Bradley Corporation • 215-1325 Rev. L; EN 02-078...
  • Page 11 SUPPLY HOSE HOSE VERNATHERM™ MIXING VALVE Figure 6a AIR VALVE Tempered Line Option FLEXIBLE WATER TUBING SUPPLY (GREEN) HOSE AIR TUBING WATER (GREEN) TUBING (RED) AIR TUBING (RED) AIR VALVE Figure 6b Bradley Corporation • 215-1325 Rev. L; EN 02-078...

  • Page 12: Cleaning And Maintenance

    ** It is emphasized that all products should be used in strict accordance with package instructions. • Repair kit: A repair kit is available from Bradley to repair/patch the Terreon® bowl and shelf. Contact your Bradley representative to order a repair kit and be sure to specify color when ordering.

  • Page 13: Assembly Of Components

    Figure 7 Vernatherm™ Thermostatic Mixing Valve Optional Stop/Strainer/Check Valve Assembly S67-571 VERNATHERM 90° ELBOW VALVE 169-639 (S01-116B) FLEX HOSE WITH SWIVEL END FILTER 269-653 WASHER 269-1188 STOP/STRAINER/CHECK VALVE STOP/CHECK S60-003 VALVE S27-102 Bradley Corporation • 215-1325 Rev. L; EN 02-078...

  • Page 14: Valve Assembly

    Insert the second screw (P/N 160-165) into the bracket and secure the housing in place. VALVE ASSEMBLY FRAME VERNATHERM™ MIXING VALVE Figure 8 Bradley Corporation • 215-1325 Rev. L; EN 02-078...
  • Page 15 ASSY. S08-340 1/8" TUBE CONNECTOR SPACER 169-890 182-115 SCREW (2) 110-115 160-165 OPEN END PISTON Figure 10 119-227 CONNECTOR 1/4" TUBE 145-089 SCREW ALLEN SOCKET #10-24 160-138 HOUSING-FLOW CONTROL Figure 11 S05-142 Bradley Corporation • 215-1325 Rev. L; EN 02-078...

  • Page 16: Other Replacement Parts

    PARTS INCLUDED IN KIT S65-110 LOWER VALVE BODY STAINLESS 118-183 STEEL DISK 179-082 SPRING 135-053 REPAIR KIT S73-054A (Note: This repair kit also includes CENTER HOLE kit S65-110) LOCKWASHER 142-002CR SCREW 160-313 Bradley Corporation • 215-1325 Rev. L; EN 02-078...

  • Page 17: Metering Air Valve Troubleshooting

    Solution: Check for leaks and lubricate U-cup: 1. Check all fittings for air leaks. 2. Disassemble pushbutton and lubricate U-cup seal (see pushbutton assembly diagram on page 15). METERING 1/4" TUBE CONNECTOR AIR VALVE WITH FLOW CONTROL Bradley Corporation • 215-1325 Rev. L; EN 02-078...

  • Page 18: Service Suggestions

    No Water Cold Valve shuts off or drips Correct Correct Cold Cold Cold Reversed Cold Cold/below 107° Hot/above 107° Reversed No Water Reversed No Water Cold Cold Reversed Reversed Cold Cold Cold Bradley Corporation • 215-1325 Rev. L; EN 02-078...

  • Page 19: Soap System

    Express® Lavatory System - MG Series with Pushbutton Air Valve Installation Instructions MG-2/AST Soap System Components Figure 13 CLOSE-UP OF SOAP TANK INSTALLATION Figure 13a Bradley Corporation • 215-1325 Rev. L; EN 02-078...
  • Page 20 Allow to air-dry. Refer to the illustrations on page 19 and 20 when installing the soap tank. See document 215-1286 (Notice to Bradley Customers) for soap recommendations and assistance. 1. Connect the 5/8" filler tube to the 90° male elbow located on the right underside of the bowl using the hose clamp provided.

  • Page 21: Maintenance Instructions

    Change soap type above. Clean internal components: To clean the internal components of the soap dispenser, pump hot water through the soap system until a clean flow of water comes out of the valve. Bradley Corporation • 215-1325 Rev. L; EN 02-078...

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Express mg-2/ast

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