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Texas Instruments UCC24612-1EVM User Manual
Texas Instruments UCC24612-1EVM User Manual

Texas Instruments UCC24612-1EVM User Manual

Secondary -side synchronous rectifier controller diode replacement board

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Using the UCC24612-1EVM Secondary -Side
Synchronous Rectifier Controller Diode-
Replacement Board
User's Guide
Literature Number: SLUUBP3
July 2017

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Summary of Contents for Texas Instruments UCC24612-1EVM

  • Page 1 Using the UCC24612-1EVM Secondary -Side Synchronous Rectifier Controller Diode- Replacement Board User's Guide Literature Number: SLUUBP3 July 2017...
  • Page 2 Any other use and/or application are strictly prohibited by Texas Instruments. If you are not suitable qualified, you should immediately stop from further use of the HV EVM.
  • Page 3 Using the UCC24612-1EVM Introduction The UCC24612-1EVM evaluation module (EVM) is used to convert the output rectifier of a flyback converter from a diode to a synchronous rectifier (SR) FET to investigate and evaluate the efficiency benefits of using an SR over a rectifier diode.
  • Page 4 Four test points and a terminal block provide access to several important nodes in the SR control circuit. Refer to the schematic diagram of the UCC24612-1EVM in Figure 3. In a low-side rectifier application, the EVM can connect directly to the converter’s output, provided that the output voltage is in the range of 4 V...
  • Page 5: Specifications

    EVM Used in a Low-Side (LS) SR Application UCC24612EVM Closed 2.2u UCC24612 Note R3 and C3 are not Populated Figure 4. UCC24612-1EVM Used in Low-Side Rectifier Application SLUUBP3 – July 2017 Using the UCC24612-1EVM Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated...
  • Page 6 Please note that the calculations for R3 and C3 are just starting points and should be adjusted based on individual preference, performance and efficiency requirements. High-Side Operation To use the UCC24612-1EVM to replace a high-side rectifier requires removing jumper JP1 and connecting the EVM as shown in Figure 5.
  • Page 7 UCC24612 Note: R3 and C3 are not Populated Figure 5. UCC24612-1EVM Used in High-Side Rectifier Application If the magnitude of voltage across TP1 and TP2 is less than 28 V please remove R2 that is populated on the EVM ( 20 kΩ) and set R2 to 0 to 10 ohms and remove 27-V Zener diode D1 from the board.
  • Page 8 Application Test Data www.ti.com Application Test Data The UCC24612-1EVM was used in a synchronous rectifier in both a high side and low side application in an offline (V = 85 V to 265 V RMS), 20-V (V ), 60-W application. The controller used in this design was a UCC28740 secondary side regulated, variable-frequency flyback controller that had a maximum switching frequency of roughly 85 kHz.
  • Page 9 = 3 A Figure 12. HS, V = 265 V RMS, I = 0 A Figure 13. V = 265 V RMS, I = 3 A SLUUBP3 – July 2017 Using the UCC24612-1EVM Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated...
  • Page 10: Evm Layout

    EVM Layout www.ti.com EVM Layout Figure 14. EVM Layout Using the UCC24612-1EVM SLUUBP3 – July 2017 Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated...
  • Page 11: List Of Materials

    List of Materials www.ti.com List of Materials UCC24612-1EVM list of materials as shown in Figure Table 2. UCC24612-1EVM List of Materials DESCRIPTION PART NUMBER MANUFACTURER Capacitor, ceramic, 2.2 µF, 50 V, ±20%, X7R, 0805 C2012X7R1H225M12 Capacitor, ceramic, 1 µF, 50 V, ±10%, X7R, 0805 08055C105KAT2A Capacitor, ceramic, 330 pF, 50 V, ±10%, C0G/NP0, 0805...
  • Page 12 STANDARD TERMS FOR EVALUATION MODULES Delivery: TI delivers TI evaluation boards, kits, or modules, including any accompanying demonstration software, components, and/or documentation which may be provided together or separately (collectively, an “EVM” or “EVMs”) to the User (“User”) in accordance with the terms set forth herein.
  • Page 13 FCC Interference Statement for Class B EVM devices NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.
  • Page 14 【無線電波を送信する製品の開発キットをお使いになる際の注意事項】 開発キットの中には技術基準適合証明を受けて いないものがあります。 技術適合証明を受けていないもののご使用に際しては、電波法遵守のため、以下のいずれかの 措置を取っていただく必要がありますのでご注意ください。 1. 電波法施行規則第6条第1項第1号に基づく平成18年3月28日総務省告示第173号で定められた電波暗室等の試験設備でご使用 いただく。 2. 実験局の免許を取得後ご使用いただく。 3. 技術基準適合証明を取得後ご使用いただく。 なお、本製品は、上記の「ご使用にあたっての注意」を譲渡先、移転先に通知しない限り、譲渡、移転できないものとします。 上記を遵守頂けない場合は、電波法の罰則が適用される可能性があることをご留意ください。 日本テキサス・イ ンスツルメンツ株式会社 東京都新宿区西新宿6丁目24番1号 西新宿三井ビル 3.3.3 Notice for EVMs for Power Line Communication: Please see http://www.tij.co.jp/lsds/ti_ja/general/eStore/notice_02.page 電力線搬送波通信についての開発キットをお使いになる際の注意事項については、次のところをご覧ください。http:/ /www.tij.co.jp/lsds/ti_ja/general/eStore/notice_02.page 3.4 European Union 3.4.1 For EVMs subject to EU Directive 2014/30/EU (Electromagnetic Compatibility Directive): This is a class A product intended for use in environments other than domestic environments that are connected to a low-voltage power-supply network that supplies buildings used for domestic purposes.
  • Page 15 Notwithstanding the foregoing, any judgment may be enforced in any United States or foreign court, and TI may seek injunctive relief in any United States or foreign court. Mailing Address: Texas Instruments, Post Office Box 655303, Dallas, Texas 75265 Copyright © 2017, Texas Instruments Incorporated...
  • Page 16 IMPORTANT NOTICE FOR TI DESIGN INFORMATION AND RESOURCES Texas Instruments Incorporated (‘TI”) technical, application or other design advice, services or information, including, but not limited to, reference designs and materials relating to evaluation modules, (collectively, “TI Resources”) are intended to assist designers who are developing applications that incorporate TI products;...
  • Page 17 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Texas Instruments UCC24612-1EVM...