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Using the UCC25630-1EVM-291
User's Guide
Literature Number: SLUUBQ8B
August 2017 – Revised January 2017

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Summary of Contents for Texas Instruments UCC25630-1EVM-291

  • Page 1 Using the UCC25630-1EVM-291 User's Guide Literature Number: SLUUBQ8B August 2017 – Revised January 2017...
  • Page 2: Table Of Contents

    ..................9.10 Switching Frequency vs. Load ................EVM Assembly Drawing and PCB Layout ......................... List of Materials .......................... Revision History Table of Contents SLUUBQ8B – August 2017 – Revised January 2017 Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated...
  • Page 3 List of Figures ..................UCC25630-1EVM-291 Schematic ............. UCC25630-1EVM-291 Recommended Test Setup for No Load ............UCC25630-1EVM-291 Recommended Test Setup With Load ..................UCC25630-1EVM-291 Efficiency ................UCC25630-1EVM-291 Load Regulation ..............Output Turn On at 390 VDC with Full Load (10 A) ................
  • Page 4 Any other use and/or application are strictly prohibited by Texas Instruments. If you are not suitable qualified, you should immediately stop from further use of the HV EVM.
  • Page 5: Introduction

    Using the UCC25630-1EVM-291 Introduction This EVM, UCC25630-1EVM-291, is used to help evaluate the UCC256301 LLC control device in digital TV SMPS, AC-DC power adapter, LED lighting, etc. applications and then to aid their design. The EVM is a standalone LLC resonant half-bridge DC-DC power converter. The EVM, UCC25630-1EVM-291, can be used as it is delivered without additional work to evaluate an LLC resonant half-bridge DC-DC converter.
  • Page 6: Using The Evm With Ucc256302

    Remove D1, D2 • Connect TP10 to TP5 Using the EVM with UCC256303 UCC25630-1EVM-291 is designed for UCC256301. With a slightly modification, this EVM can be used for UCC256303. To use this EVM with UCC256303: • Replace U1 with UCC256303 •...
  • Page 7: Performance Specifications

    Switching frequency Peak efficiency 390 VDC, load = 8 A 92.9% Operating temperature Natural convection ºC Table 2. UCC25630-1EVM-291 Typical No Load and Standby Power = 390 V INPUT POWER (mW) OUTPUT POWER (mW) POWER LOSS (mW) 39.7 39.7 163.7 103.0...
  • Page 8: Ucc25630-1Evm-291 Schematic

    UCC25630-1EVM-291 Schematic www.ti.com UCC25630-1EVM-291 Schematic Figure 1. UCC25630-1EVM-291 Schematic Using the UCC25630-1EVM-291 SLUUBQ8B – August 2017 – Revised January 2017 Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated...
  • Page 9: Test Setup

    Recommended Wire Gauge: capable of 15 A, or better than #14 AWG, with the total length of wire less than 8 feet (4 feet input and 4 feet return). SLUUBQ8B – August 2017 – Revised January 2017 Using the UCC25630-1EVM-291 Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated...
  • Page 10: Recommended Test Setup At No Load

    During the no-load test, the current meter should be set to long-averaging mode and a few minutes should be allowed for the reading to be accurate. Additionally, an appropriate current scale factor should be used. Figure 2. UCC25630-1EVM-291 Recommended Test Setup for No Load Using the UCC25630-1EVM-291 SLUUBQ8B –...
  • Page 11: Recommended Test Setup With Load

    Test Setup www.ti.com Recommended Test Setup With Load Figure 3. UCC25630-1EVM-291 Recommended Test Setup With Load WARNING High voltages that may cause injury exist on this evaluation module (EVM). Please ensure all safety procedures are followed when working on this EVM. Never leave a powered EVM unattended.
  • Page 12: List Of Terminals

    9. Turn on the DC voltage source output. Then the measurements can be made. Equipment Shutdown 1. Shut down AC voltage source. 2. Shut down DC voltage source. 3. Shut down electronic load. Using the UCC25630-1EVM-291 SLUUBQ8B – August 2017 – Revised January 2017 Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated...
  • Page 13: Performance Data And Typical Characteristic Curves

    Performance Data and Typical Characteristic Curves www.ti.com Performance Data and Typical Characteristic Curves Figure 4 through Figure 15 present typical performance curves for UCC25630-1EVM-291. Efficiency D001 Figure 4. UCC25630-1EVM-291 Efficiency Load Regulation 12.024 12.022 12.02 12.018 12.016 12.014 12.012 D002 Figure 5.
  • Page 14: Output Turn On

    Figure 6. Output Turn On at 390 VDC with Full Load (10 A) Figure 7. Output Turn On at 390 VDC with No Load Using the UCC25630-1EVM-291 SLUUBQ8B – August 2017 – Revised January 2017 Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated...
  • Page 15: Load Transient

    ; Ch3 = V Figure 9. Full Load (10 A) to No Load (0 A) Transient (Ch1 = I ; Ch3 = V SLUUBQ8B – August 2017 – Revised January 2017 Using the UCC25630-1EVM-291 Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated...
  • Page 16: Output Voltage Ripple

    Burst Mode at Light Load Figure 11. Burst Mode at V = 390-V and 100-mA Load (Ch3 = V ; Ch4 = LO) Using the UCC25630-1EVM-291 SLUUBQ8B – August 2017 – Revised January 2017 Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated...
  • Page 17: Voltage On Resonant Capacitor

    Figure 12. Voltage on Resonant Capacitor (V = 390-V and 10-A Load, Ch1 = V ; Ch4 = LO) X-Cap Discharge Figure 13. X-Cap Discharge SLUUBQ8B – August 2017 – Revised January 2017 Using the UCC25630-1EVM-291 Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated...
  • Page 18: Bode Plot

    Figure 16 through Figure 19 show the design of the UCC25630-1EVM-291 printed circuit board. PCB dimensions: L x W = 5.9 x 4.8 in, PCB material: FR4 or compatible, two layers and 2 oz copper on each layer. Using the UCC25630-1EVM-291 SLUUBQ8B –...
  • Page 19: Ucc25630-1Evm-291 Top Layer Assembly Drawing (Top View)

    EVM Assembly Drawing and PCB Layout www.ti.com Figure 16. UCC25630-1EVM-291 Top Layer Assembly Drawing (Top View) Figure 17. UCC25630-1EVM-291 Bottom Layer Assembly Drawing (Bottom View) SLUUBQ8B – August 2017 – Revised January 2017 Using the UCC25630-1EVM-291 Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated...
  • Page 20: Ucc25630-1Evm-291 Top Copper (Top View)

    EVM Assembly Drawing and PCB Layout www.ti.com Figure 18. UCC25630-1EVM-291 Top Copper (Top View) Figure 19. UCC25630-1EVM-291 Bottom Copper (Top View) Using the UCC25630-1EVM-291 SLUUBQ8B – August 2017 – Revised January 2017 Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated...
  • Page 21: List Of Materials

    List of Materials www.ti.com List of Materials Table 5. UCC25630-1EVM-291 List of Materials DESCRIPTION PART NUMBER MANUFACTURER PCB1 Printed Circuit Board SV601291 Capacitor, aluminum, 47 µF, 450 V, ±20%, 2.82 ohm, TH B43501A5476M000 Capacitor, film, 1.5uF, 450V, ±10%, TH ECQ-E2W155KH...
  • Page 22 List of Materials www.ti.com Table 5. UCC25630-1EVM-291 List of Materials (continued) DESCRIPTION PART NUMBER MANUFACTURER J2, J3 Terminal block, 5.08 mm, 2x1, brass, TH ED120/2DS On-Shore Technology Header, 100 mil, 2 x 1, tin, TH PEC02SAAN Sullins Connector Solutions Terminal block, 5.08 mm, 4x1, brass, TH...
  • Page 23: Revision History

    Revision History www.ti.com Table 5. UCC25630-1EVM-291 List of Materials (continued) DESCRIPTION PART NUMBER MANUFACTURER TP1, TP3, Test point, multipurpose, white, TH 5012 Keystone TP4, TP5, TP6, TP7, TP8, TP9, TP10, TP11, TP12, TP15, TP16, TP17, TP18, TP19, TP20, TP21, TP22...
  • Page 24 IMPORTANT NOTICE FOR TI DESIGN INFORMATION AND RESOURCES Texas Instruments Incorporated (‘TI”) technical, application or other design advice, services or information, including, but not limited to, reference designs and materials relating to evaluation modules, (collectively, “TI Resources”) are intended to assist designers who are developing applications that incorporate TI products;...

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