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HTP Phoenix 130-55SA Installation Start-Up Maintenance Parts

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This manual must only be used by a qualified heating installer/service technician. Read and understand all instructions in this manual
before installing. Perform steps in the order given. Failure to comply will result in substantial property damage, severe personal injury,
or death.
NOTICE: HTP reserves the right to make product changes or updates without notice and will not be held liable for typographical errors
in literature.
The surfaces of these products contacted by consumable water contain less than 0.25% lead by weight, as required by the Safe
Drinking Water Act, Section 1417.
NOTE TO CONSUMER: PLEASE KEEP ALL INSTRUCTIONS FOR FUTURE REFERENCE.
120 Braley Rd. P.O. Box 429
East Freetown, MA 02717-0429
Phoenix
INSTALLATION
MAINTENANCE
Phoenix Water Heater Models*
PH100-55 / 130-55 / 160-55 / 199-55
PH100-80 / 130-80 / 160-80 / 199-80
PH100-119 / 130-119 / 160-119 / 199-119
Phoenix Sanitizer Booster Models*
130-55SA / 199-55SA
*A suffix of "LP" denotes propane gas
*A suffix of "S" denotes solar model
START-UP
PARTS
www.htproducts.com
LP-179 REV. 3.21.14

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Summary of Contents for HTP Phoenix 130-55SA

  • Page 1 Perform steps in the order given. Failure to comply will result in substantial property damage, severe personal injury, or death. NOTICE: HTP reserves the right to make product changes or updates without notice and will not be held liable for typographical errors in literature.
  • Page 2 IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE. DO NOT STORE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. WHAT TO DO IF YOU SMELL GAS ...

  • Page 3: For The Installer

    In some circumstances, the property owner or his/her agent assumes the role, and at government installations, the commanding officer or departmental official may be the AHJ. NOTE: HTP, Inc. reserves the right to modify product technical specifications and components without prior notice. FOR THE INSTALLER This manual must only be used by a qualified heating installer/service technician.

  • Page 4: Table Of Contents

    The latest version of the National Electrical Code, NFPA No. 70. NOTE: The gas manifold and controls met safe lighting and other performance criteria when undergoing tests specified in ANSI Z21.10.3 – latest edition. TABLE OF CONTENTS PART 1 – GENERAL SAFETY INFORMATION .......................... 5 A.

  • Page 5: Part 1 - General Safety Information

    C. LOCKOUT ....................................47 PART 11 - MAINTENANCE ............................... 52 MAINTENANCE NOTES ......................................55 HTP CUSTOMER INSTALLATION RECORD FORM ............................. 56 PART 1 – GENERAL SAFETY INFORMATION A. PRECAUTIONS This water heater is for indoor installations only. Clearance to combustible materials: 0” top, bottom, sides and back. Unit must have room for service: 24”...

  • Page 6: Improper Combustion

    INSTALLER – Read all instructions in this manual before installing. Perform steps in the order given. USER – This manual is for use only by a qualified heating installer/service technician. Have this heater serviced/inspected by a qualified service technician annually. FAILURE TO ADHERE TO THE GUIDELINES ON THIS PAGE AND HAVE THIS HEATER SERVICED/INSPECTED ANNUALLY CAN RESULT IN SUBSTANTIAL PROPERTY DAMAGE, SEVERE PERSONAL INJURY, OR DEATH.

  • Page 7: Part 2 - Before You Start

    PART 2 – BEFORE YOU START A. WHAT’S IN THE BOX Also included with the heater:  Intake PVC Tee with Screens  Exhaust PVC Coupling with Screens  Temperature and Pressure Relief Valve  Installation Manual  Warranty  Solar Addendum (Solar Models Only) ...

  • Page 8: Optional Equipment

    HTP.) In addition, local authorities may require a condensate neutralizer to neutralize the condensate. Condensate neutralizers are made up of lime crystals, marble or phosphate chips. Neutralizers can be installed in the field by the installer and purchased from HTP (p/n 7450P-212).

  • Page 9: Before Locating The Heater

    A. BEFORE LOCATING THE HEATER Incorrect ambient conditions can lead to damage to the heating system and put safe operation at risk. Ensure that the heater installation location adheres to the information included in this manual. Failure to do so could result in property damage, serious personal injury, or death.

  • Page 10: Clearances For Service Access

    C. CLEARANCES FOR SERVICE ACCESS Figure 1 – Minimum Service Clearances NOTE: If you do not provide the minimum clearances shown in Figure 1, it might not be possible to service the heater without removing it from the space. The space must be provided with combustion/ventilation air openings correctly sized for all other appliances located in the same space as the heater.

  • Page 11: Direct Vent Installation Of Exhaust Vent And Intake Pipe

    1. DIRECT VENT INSTALLATION OF EXHAUST VENT AND INTAKE PIPE If installing a direct vent option, combustion air must be drawn from the outdoors directly into the water heater intake, and exhaust must terminate outside. There are three basic direct vent options detailed in this manual: 1. Side Wall Venting, 2. Roof Venting, and 3. Unbalanced Venting.

  • Page 12: Removing A Heater From A Common Vent System

    PRODUCTS TO AVOID AREAS LIKELY TO HAVE CONTAMINANTS Spray cans containing fluorocarbons Dry cleaning/laundry areas and establishments Permanent wave solutions Swimming pools Chlorinated waxes/cleaners Metal fabrication plants Chlorine-based swimming pool chemicals Beauty shops Calcium chloride used for thawing Refrigeration repair shops Sodium chloride used for water softening Photo processing plants Refrigerant leaks...

  • Page 13: Water Chemistry

    Chemical imbalance of the water supply may affect efficiency and cause severe damage to the water heater and associated equipment. HTP recommends having water quality professionally analyzed to determine whether it is necessary to install a water softener. It is important that the water chemistry on both the domestic hot water and central heating sides are checked before installing the water heater, as water quality will affect the reliability of the system.
  • Page 14 Figure 3 – *ALL DIMENSIONS ARE APPROXIMATE – A SUFFIX OF “LP” DENOTES PROPANE GAS - LP-179-B UNCRATING HEATER – Any claims for damage or shortage in shipment must be filed immediately against the transportation company by the consignee. LP-179 REV. 3.21.14...

  • Page 15: Part 4 - Heater Piping

    COLD WEATHER HANDLING – If the heater has been stored in a very cold location (BELOW 0 F) before installation, handle with care until the plastic components come to room temperature. Remove all sides of the shipping crate to allow the heater to be lifted into its installation location. PERFORMANCE SPECIFICATIONS FOR PHOENIX MODELS Temperature Rise BTUH...

  • Page 16: Scalding

    B. SCALDING APPROXIMATE TIME / TEMPERATURE RELATIONSHIPS IN SCALDS More than 5 minutes 1 ½ to 2 minutes About 30 seconds About 10 seconds Less than 5 seconds Less than 3 seconds About 1 ½ seconds About 1 second Table 3 This heater can deliver scalding water.

  • Page 17: Expansion Tank And Make-Up Water

    EXPANSION TANK AND MAKE-UP WATER 1. Ensure that the expansion tank is sized to correctly handle heater and system water volume and temperature. Undersized expansion tanks cause system water to be lost from the relief valve, causing make-up water to be added. Eventual heater failure can result due to excessive make-up water addition.

  • Page 18: Piping Diagrams

    H. PIPING DIAGRAMS Figure 4 – Phoenix With Air Handler - NOTES: 1. Minimum pipe size should match unit connection size. Upsize pipe accordingly if greater flow is required. 2. A thermal expansion tank suitable for potable water must be sized and installed within this piping system between the backflow preventer and the cold water inlet.
  • Page 19 Figure 5 – Phoenix with Air Handler on Side NOTES: 1. Minimum pipe size should match unit connection size. Upsize pipe accordingly if greater flow is required. 2. A thermal expansion tank suitable for potable water must be sized and installed within this piping system between the backflow preventer and the cold water inlet.
  • Page 20 Figure 6 – Reverse Manifold and Piping Diagram for Phoenix - LP-179-N NOTES: 1. Minimum pipe size should match unit connection size. Upsize pipe accordingly if greater flow is required. 2. A thermal expansion tank suitable for potable water must be sized and installed within this piping system between the backflow preventer and the cold water inlet.
  • Page 21 Figure 7 –Closed Loop with Radiant Heating - LP-179-U NOTES: 1. Minimum pipe size should match unit connection size. Upsize pipe accordingly if greater flow is required. 2. A thermal expansion tank suitable for potable water must be sized and installed within this piping system between the backflow preventer and the cold water inlet.
  • Page 22 Figure 8 – Phoenix With Storage Tank NOTES: 1. Minimum pipe size should match unit connection size. Upsize pipe accordingly if greater flow is required. 2. A thermal expansion tank suitable for potable water must be sized and installed within this piping system between the backflow preventer and the cold water inlet.
  • Page 23 Figure 9 – Phoenix with Recirculation Line and Thermostatic Mixing Valve Piping NOTES: 1. Minimum pipe size should match unit connection size. Upsize pipe accordingly if greater flow is required. 2. A thermal expansion tank suitable for potable water must be sized and installed within this piping system between the backflow preventer and the cold water inlet.
  • Page 24 The standard unit does not meet the required temperature settings for sanitizer booster applications. Use only the Phoenix Sanitizer Booster that delivers temperatures of 184 F. Inlet water to the booster must be supplied at 140 Figure 10 - Phoenix Sanitizer Booster Installation – PH130-55SA / PH199-55SA - LP-179-SA NOTES: 1.

  • Page 25: Part 5 - Venting, Combustion Air And Condensate Removal

    PART 5 – VENTING, COMBUSTION AIR AND CONDENSATE REMOVAL The heater must be vented as detailed in this Venting Section. Ensure exhaust vent and intake piping complies with these instructions regarding vent system. Inspect finished exhaust vent and intake piping thoroughly to ensure all joints are well secured, airtight, and comply with all applicable code requirements, as well as with the instructions provided in this manual.

  • Page 26: Requirements For Installation In Canada

    When installing AL29-4C vent piping, install a PVC-to-stainless adapter at the heater vent connection, and at the termination when using an HTP PVC termination kit. DO NOT mix AL-29-4C piping from different manufacturers unless using adapters specifically designed for the purpose by the manufacturer.

  • Page 27: Exhaust Vent And Intake Pipe Location

    D. EXHAUST VENT AND INTAKE PIPE LOCATION – ANSI Z223.1 / NFPA 54 for US and CAN/CSA B149.1 for Canada – Exit Terminals for Direct-Vent Venting Systems Figure 11 DETERMINE EXHAUST VENT AND INTAKE PIPE LOCATION – FIGURE 11 NOTES: A.

  • Page 28: Exhaust Vent And Intake Pipe Sizing

    For each floor containing bedroom(s), a carbon monoxide detector and alarm shall be placed in the living area outside the bedrooms, as well as in the room that houses the heater. Detectors and alarms shall comply with NFPA 720 (latest edition). Failure to comply with requirements for detectors and alarms could result in property damage, severe personal injury, or death.

  • Page 29: Exhaust Vent And Intake Pipe Installation

    14. A screened straight coupling is provided with the heater for use as an outside exhaust termination. 15. A screened inlet air tee is provided with the heater to be used as an outside intake termination. Table 8 lists optional intake air/exhaust vent terminations available from HTP: LP-179 REV. 3.21.14...

  • Page 30: Venting Drawings

    DESCRIPTION STOCK CODE 2” PVC CONCENTRIC VENT TERMINATION KIT KGAVT0501CVT 3” PVC CONCENTRIC VENT TERMINATION KIT KGAVT0601CVT 2” STAINLESS STEEL VENT TERMINATION KIT V500 3” STAINLESS STEEL VENT TERMINATION KIT V1000 4” STAINLESS STEEL VENT TERMINATION KIT V2000 3” POLYPRO VENT KIT 8400P-001 Table 8 H.
  • Page 31 Figure 12 – Sidewall Venting - NOTE: This drawing is meant to demonstrate system venting only. The installer is responsible for all equipment and detailing required by local codes. LP-179 REV. 3.21.14...
  • Page 32 Figure 13 – Concentric Venting - NOTE: This drawing is meant to demonstrate system venting only. The installer is responsible for all equipment and detailing required by local codes. LP-179 REV. 3.21.14...
  • Page 33 – Figure 14 LP-179-F - NOTE: This drawing is meant to demonstrate system venting only. The installer is responsible for all equipment and detailing required by local codes. LP-179 REV. 3.21.14...

  • Page 34: Venting Through An Existing System

    Figure 15 – Horizontal Venting - NOTE: Drawing is meant to demonstrate system venting ONLY. NOTES: A. For every 1” of overhang, the exhaust vent must be located 1” vertical below overhang (overhang means top of building structure and not two adjacent walls [corner of building]).

  • Page 35: Concentric Venting Through An Existing System

    CONCENTRIC VENTING THROUGH AN EXISTING SYSTEM NOTE: The following instructions refer only to venting through an existing vent system, and not to venting with HTP’s concentric vent kits. Refer to Concentric Vent Kit installation manual (LP-166) for further concentric venting information and instructions.

  • Page 36: Indoor Combustion Air Installation In Confined Or Unconfined Space

    VENT / AIR INLET SIZE MINIMUM EXISTING VENT / CHASE SIZE 2” 4” 3” 5” 4” 7” Table 9 – Minimum Vent / Chase Sizing VENTING AS A CHASE When venting as a chase, follow all instructions included in Part 5 – Venting of this manual, as well as the previous Concentric Venting section.
  • Page 37 Figure 19 LP-179 REV. 3.21.14...

  • Page 38: Condensate Removal System

    If the heater condensate outlet is lower than the drain, you must use a condensate removal pump (kit p/n 554200 available from HTP). If required by local authorities, a condensate filter of lime crystals, marble, or phosphate chips will neutralize slightly acidic condensate.

  • Page 39: Line Voltage Input

    The heater has the capability of an outdoor reset. Connecting an outdoor sensor allows the heater to operate at optimum efficiency. HTP offers an outdoor sensor, p/n 7250P-319. The outdoor sensor must be a 12K NTC sensor. Use a minimum 22 AWG wire for runs of 100 feet or less and minimum 18 AWG wire for runs up to 150 feet.

  • Page 40: Internal Wiring Diagram

    D. INTERNAL WIRING DIAGRAM Figure 22 – Wiring Diagram LP-179 REV. 3.21.14...
  • Page 41 Figure 23 – LP-179-L LP-179 REV. 3.21.14...

  • Page 42: Part 7 - Gas Connections

    PART 7 – GAS CONNECTIONS Failure to follow all precautions could result in fire, explosion, severe injury or death! The gas supply shall have a maximum inlet pressure of less than 14" water column (350 mm), ½ pound pressure (3.5 kPa), and a minimum of 3.5"...

  • Page 43: Gas Valve

    Figure 25 – Gas Valve LP-179-P Do not do a gas conversion on this water heater without an officially approved conversion kit and instructions supplied by HTP. Failure to use a conversion kit when converting the heater to fire on Natural or LP gas will result in extremely dangerous burner operation, leading to fire, explosion, severe injury or death.

  • Page 44: Part 8 - Start-Up Procedure

    PART 8 – START-UP PROCEDURE FOR YOUR OWN SAFETY READ BEFORE OPERATING 1. This water heater does not have pilot. It is equipped with an ignition device which automatically lights the burner. Do not try to light the burner by hand. 2.

  • Page 45: Outdoor Reset

    |d3| — (Not used) |d4| — |308| (Not used) |d5| — Outdoor sensor |d6| — Actual fan speed multiplied by 10 (Example: If fan speed displayed is |410| RPM x 10 = 4100 actual fan speed) |d7| — Actual ionization current read from flame rectification probe |d8| —...

  • Page 46: Test Mode

    du setting / Function 9 Function 11 Function 12 Figure 26 - NOTE: The maximum tank temperature is 160 F, independent of all settings described above. E. TEST MODE This function is intended to simplify the gas valve adjustment if needed. Listed below are the recommended limits on each heater and the combustion settings.

  • Page 47: Part 9 - Shutdown

    PART 9 – SHUTDOWN RESISTANCE TABLE FOR SUPPLY TEMPERATURE A. SHUTDOWN PROCEDURE SENSOR If the burner is not operating, disconnect the electrical supply. HIGH/LOW TEMP. RESISTANCE If the burner is operating, lower the set point value to 70 F and wait for the burner to shut off. Continue SENSOR (ohms) to wait for the combustion blower to stop, so all latent combustion gases are purged from the system.
  • Page 48 (If the switch is not functioning properly, replace it. 1. Check line voltage. Must be between 100 – 128 volts. 2. If available, connect a PC and, using HTP service software, check the 24v supply display in the lower left corner of the screen. The number displayed must be greater than 128 and should be greater than 250.
  • Page 49 F01, follow the troubleshooting guide for that code. 7. If the flue temperature increases to over 190 F, consult HTP for further assistance. Interrupted or shorted 1. Check the electrical connection to the appropriate temperature sensor.
  • Page 50 Figure 27 – LP-179-J LP-179 REV. 3.21.14...
  • Page 51 Figure 28 – LP-179-H LP-179 REV. 3.21.14...

  • Page 52: Part 11 - Maintenance

    PART 11 - MAINTENANCE In unusually dirty or dusty conditions, care must be taken to keep water heater cabinet door in place at all times. Failure to do so VOIDS WARRANTY! Allowing the water heater to operate with a dirty combustion chamber will hurt operation. Failure to clean the heat exchanger as needed by the installation location could result in water heater failure, property damage, personal injury, or death.
  • Page 53 LP-179 REV. 3.21.14...
  • Page 54 LP-179 REV. 3.21.14...

  • Page 55: Maintenance Notes

    MAINTENANCE NOTES LP-179 REV. 3.21.14...

  • Page 56: Htp Customer Installation Record Form

    HTP CUSTOMER INSTALLATION RECORD FORM The following form should be completed by the installer for you to keep as a record of the installation in case of a warranty claim. After reading the important notes at the bottom of the page, please also sign this document.

This manual is also suitable for:

Phoenix ph130-55Phoenix ph160-55Phoenix ph199-55Phoenix ph100-80Phoenix ph130-80Phoenix ph160-80 ... Show all

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