Nordson Prodigy HDLV Customer Product Manual
Nordson Prodigy HDLV Customer Product Manual

Nordson Prodigy HDLV Customer Product Manual

Powder drum unloader
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Powder Drum Unloader
Customer Product Manual
Document Number 1625264-01
Issued 02/24
For parts and technical support, call the Industrial Coating
Systems Customer Support Center at (800) 433-9319 or
contact your local Nordson representative.
This document is subject to change without notice.
Check
http://emanuals.nordson.com
for the latest version.
NORDSON CORPORATION • AMHERST, OHIO • USA

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Summary of Contents for Nordson Prodigy HDLV

  • Page 1 For parts and technical support, call the Industrial Coating Systems Customer Support Center at (800) 433-9319 or contact your local Nordson representative. This document is subject to change without notice. Check http://emanuals.nordson.com for the latest version. NORDSON CORPORATION • AMHERST, OHIO • USA...
  • Page 2: Table Of Contents

    Nordson Corporation welcomes requests for information, comments, and inqui- This is a Nordson Corporation publication which is protected by copyright. ries about its products. General information about Nordson can be found on the Original copyright date 2024. No part of this document may be photocopied,...
  • Page 3: Change Record

    Change Record Change Record Revision Date Change 2/24 Initial Release 1625264-01 © 2024 Nordson Corporation...
  • Page 4 Change Record 1625264-01 © 2024 Nordson Corporation...
  • Page 5: Safety

    Intended Use Use of Nordson equipment in ways other than those described in the documentation supplied with the equipment may result in injury to persons or damage to property. Some examples of unintended use of equipment include: •...
  • Page 6: Personal Safety

    • Clean, maintain, test, and repair equipment according to the instructions in your equipment documentation. • Use only replacement parts that are designed for use with original equipment. Contact your Nordson representative for parts information and advice. 1625264-01 © 2024 Nordson Corporation...
  • Page 7: Grounding

    • Disconnect and lock out system electrical power. Close hydraulic and pneumatic shutoff valves and relieve pressures. • Identify the reason for the malfunction and correct it before restarting the system. Disposal Dispose of equipment and materials used in operation and servicing according to local codes. 1625264-01 © 2024 Nordson Corporation...
  • Page 8: Description

    TO TRANSFER PUMP STATION Figure 1 Powder Drum Unloader Components 1. Pickup tube 4. Air hose 7. Drum dolly 2. Drum cover 5. Vibrator motor 8. Ground cables 3. Air-pilot valve 6. Transfer pump station connection 1625264-01 © 2024 Nordson Corporation...
  • Page 9: Installation

    NOTE: Installation procedures are dependent on the system confi guration and can vary. Contact a local Nordson representative for assistance if necessary. Transfer Pump Station Assembly See Figure 2. Install the transfer pump station assembly (1) to the drum unloader using the screws.
  • Page 10: Transfer Pump Manifold

    2. Note the connections for the customer air supply and the transfer pump. Customer Air Supply Transfer Pump Connections (3) Figure 3 Installing the Transfer Pump Manifold 1. Transfer pump manifold 2. Nuts (2) 3. Studs 1625264-01 © 2024 Nordson Corporation...
  • Page 11: Assembling Pickup Tube

    2. See Figure 4. Push the tubing onto the pickup tube barb all the way so the internal ground wire of antistatic tubing contacts the fl ange shoulder on the pickup tube. Antistatic Tube Ground Wire Pickup Tube Shoulder Figure 4 Install Antistatic Tube onto Pickup Tube 1625264-01 © 2024 Nordson Corporation...
  • Page 12 4. See Figure 6. Loosen the set screw on the collar and slide collar up over pickup tube toward the pickup tube head. Leave about 50 mm (2 in.) of space between pickup tube head and collar and tighten set screw. Pickup Tube Head Collar Set Screw Figure 6 Install Collar 1625264-01 © 2024 Nordson Corporation...
  • Page 13: Connections

    5. Pump station 9. Ground cable and clamp 2. 15-ft (4.5-m) air hose 6. Vibrator motor 10. Chain and ratchet assembly 3. 6-ft (2-m) air hose 7. Pickup tube 4. Vibrator control valve 8. Drum cover 1625264-01 © 2024 Nordson Corporation...
  • Page 14 NOTE: These grounding connections are typically done at the factory but should be checked during installation to ensure proper pump grounding. Grounding Pump to Pump Station Cabinet Delivery Suction Figure 9 Suction/Delivery Connections and Pump Grounding 1625264-01 © 2024 Nordson Corporation...
  • Page 15: Powder Tubing

    4. Trim and connect the other end of the antistatic tubing to the left barbed fi tting (delivery side) of the lower Y-block on the pump. Adapter Side Antistatic Tubing Side (12.7 mm) (14.7 mm) Figure 10 Fitting Adapter Installation 1625264-01 © 2024 Nordson Corporation...
  • Page 16: Remote Purge Control

    Air Pilot Valve Optional Remote Purge Supply Air Pilot Air from Feed Center Customer Controls Process Valve To Pump Supply Port Pump Station To Vibrator Motor or Auxiliary Function Figure 11 Pump Panel Pneumatic Diagram 1625264-01 © 2024 Nordson Corporation...
  • Page 17: Optional Box Adapter

    Powder Drum Unloader Optional Box Adapter See Figure 12. Slide the box adapter (1) onto the vibrator bracket (2) as shown. Figure 12 Optional Box Adapter Installation 1. Box adapter 2. Vibrator bracket 1625264-01 © 2024 Nordson Corporation...
  • Page 18: Operation

    Conveying Air powder into and push powder out of the pump. Operating air pressure 0.7−1.0 bar Regulator (10−15 psi). Normally set to 1.0 bar (15 psi). Delivery Suction Figure 13 Pump Station and Pump Controls 1625264-01 © 2024 Nordson Corporation...
  • Page 19: Parts

    Powder Drum Unloader Parts To order parts, call the Nordson Industrial Coating Systems Customer Support Center at (800) 433-9319 or contact your local Nordson representative. Refer to the following manuals for parts and repair information on these components: • HDLV Transfer Pump Station - 1620734 •...
  • Page 20 • TUBING, polyethylene, 16 mm OD NOTE: A. Refer to Drum Cover on page 17. B. Items included in pickup tube kit 1620904. C. Order in one foot increments. NS: Not Shown AR: As Required 1625264-01 © 2024 Nordson Corporation...
  • Page 21: Drum Cover

    • NUT, hex, machine, #10-32, steel, zinc 240674 • TAG, ground 981156 • SCREW, pan, 10-32 x 1.00 in., slotted, brass 984129 • NUT, hex, machine, #10-32, brass • WASHER, fl at, e, 0.203 x 0.406 x 0.04 in., brass 983021 1625264-01 © 2024 Nordson Corporation...
  • Page 22: Optional Box Adapter

    See Figure 16. The box adapter is a conversion bracket to accommodate smaller powder boxes for the powder drum unloader. (90°) (40°) (90°) (20.94) Figure 16 Box Adapter Part Description Note 1606577 BOX ADAPTER BRACKET, 55-gal drum unloader 1625264-01 © 2024 Nordson Corporation...
  • Page 23 For parts and technical support, call the Industrial Coating Systems Customer Support Center at (800) 433-9319 or contact your local Nordson representative. This document is subject to change without notice. Check http://emanuals.nordson.com for the latest version. NORDSON CORPORATION • AMHERST, OHIO • USA...
  • Page 24 Nordson Corporation welcomes requests for information, comments, and inqui- This is a Nordson Corporation publication which is protected by copyright. ries about its products. General information about Nordson can be found on the Original copyright date 2021. No part of this document may be photocopied,...
  • Page 25 Change Record Change Record Revision Date Change 03/21 Initial Release 1620735-01 ©2021 Nordson Corporation...
  • Page 26 Change Record 1620735-01 © 2020 Nordson Corporation...
  • Page 27: Safety

    Intended Use Use of Nordson equipment in ways other than those described in the documentation supplied with the equipment may result in injury to persons or damage to property. Some examples of unintended use of equipment include: •...
  • Page 28: Personal Safety

    • Clean, maintain, test, and repair equipment according to the instructions in your equipment documentation. • Use only replacement parts that are designed for use with original equipment. Contact your Nordson representative for parts information and advice. 1620735-01 © 2021 Nordson Corporation...
  • Page 29: Grounding

    • Disconnect and lock out system electrical power. Close hydraulic and pneumatic shutoff valves and relieve pressures. • Identify the reason for the malfunction and correct it before restarting the system. Disposal Dispose of equipment and materials used in operation and servicing according to local codes. 1620735-01 © 2021 Nordson Corporation...
  • Page 30: Description

    This instruction sheet provides operating instructions and spare parts for the dolly and system. Refer to the following manuals for pump and pump station operation and parts information: • Prodigy HDLV Transfer Pump Station - 1620734 • Prodigy High Capacity HDLV Pump with Electric Timing Valve - 1619979 To Powder System...
  • Page 31: Installation

    2. See Figure 2. Push the tubing onto the pickup tube barb all the way so the internal ground wire of antistatic tubing contacts the flange shoulder on the pickup tube. Antistatic Tube Ground Wire Pickup Tube Shoulder Figure 2 Install Antistatic Tube onto Pickup Tube 1620735-01 © 2021 Nordson Corporation...
  • Page 32 4. See Figure 4. Loosen the set screw on the collar and slide collar up over pickup tube toward the pickup tube head. Leave about 50 mm (2 in.) of space between pickup tube head and collar and tighten set screw. Pickup Tube Head Collar Set Screw Figure 4 Install Collar 1620735-01 © 2021 Nordson Corporation...
  • Page 33: Connections

    Pickup Tube Install and Grounding: Install the pickup tube into one of the tube guides in the drum cover. See Figure 5. Attach the ground wire with the clamp from the drum lid to the pipe of pickup tube above the collar. Ground Clamp Figure 5 Grounding Pickup Tube 1620735-01 © 2021 Nordson Corporation...
  • Page 34: Powder Tubing

    4. Trim and connect the other end of the antistatic tubing to the left barbed fitting (delivery side) of the lower Y-block on the pump. Adapter Side Antistatic Tubing Side (12.7 mm) (14.7 mm) Figure 6 Fitting Adapter Installation 1620735-01 © 2021 Nordson Corporation...
  • Page 35 HDLV® 55-Gallon Powder Drum Unloader Grounding Pump to Pump Station Cabinet Delivery Suction Figure 7 Suction/Delivery Connections and Pump Grounding 1620735-01 © 2021 Nordson Corporation...
  • Page 36: Remote Purge Control

    Air Pilot Valve Optional Remote Purge Supply Air Manual Purge Pilot Air From Feed Center Customer Controls Process Valve To Pump Supply Port Pump Station To Vibrator Motor or Auxiliary Function Figure 8 Pump Panel Pneumatic Diagram 1620735-01 © 2021 Nordson Corporation...
  • Page 37: Operation

    Conveying Air powder into and push powder out of the pump. Operating air pressure 0.7−1.0 bar Regulator (10−15 psi). Normally set to 1.0 bar (15 psi). Delivery Suction Figure 9 HDLV Pump Station and Pump Controls 1620735-01 © 2021 Nordson Corporation...
  • Page 38: Parts

    12 HDLV® 55-Gallon Powder Drum Unloader Parts To order parts, call the Nordson Industrial Coating Systems Customer Support Center at (800) 433-9319 or contact your local Nordson representative. Refer to the following manuals for parts and repair information on these components: •...
  • Page 39 NOTE: A. Refer to Drum Cover on page 14. B. Order in increments of one foot. C. Includes HDLV pump. Refer to manuals listed above for parts information. D. Items included in pickup tube kit 1620904. NS: Not Shown AR: As Required 1620735-01 © 2021 Nordson Corporation...
  • Page 40: Drum Cover

    • NUT, hex, machine, #10-32, steel, zinc 240674 • TAG, ground 981156 • SCREW, pan, 10-32 x 1.00 in., slotted, brass 984129 • NUT, hex, machine, #10-32, brass • WASHER, flat, e, 0.203 x 0.406 x 0.04 in., brass 983021 1620735-01 © 2021 Nordson Corporation...
  • Page 41: Options

    See Figure 12. The box adapter is a conversion bracket to accommodate smaller powder boxes for the HDLV 55-gallon powder drum unloader. (90 ) (40 ) (90 ) (20.94) Figure 12 Box Adapter Part Description Note 1606577 BOX ADAPTER BRACKET, 55-gal drum unloader 1620735-01 © 2021 Nordson Corporation...
  • Page 42 16 HDLV® 55-Gallon Powder Drum Unloader 1620735-01 © 2021 Nordson Corporation...
  • Page 43: Eu Declaration Of Conformity

    EU DECLARATION of CONFORMITY Product: Prodigy HDLV High Capacity Transfer Pump, Stand, Drum Truck or VBF Dolly Mount. This Declaration is issued under the sole responsibility of the manufacture. Models: Prodigy HDLV Description: This is a high-density powder pump used for high capacity transfer of powder coating materials.
  • Page 44 UK DECLARATION of CONFORMITY Product: Prodigy HDLV High Capacity Transfer Pump, Stand, Drum Truck or VBF Dolly Mount. This Declaration is issued under the sole responsibility of the manufacture. Models: Prodigy HDLV Description: This is a high-density powder pump used for high capacity transfer of powder coating materials.

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