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TSI BRAVO - 230 VAC
User Manual V7.9
BEYOND THE INVERTER
THE NEW GENERATION OF POWER CONVERTERS
DUAL INPUT INVERTER
Commercial Power as default source
AC BACKUP IN A DC ENVIRONMENT
Leverage your existing DC infrastructure
ONE STOP SHOP
Wide output power range
HARSHEST AC INPUT CONDITIONS
Without compromising the quality of the AC output
Copyright © 2013. Construction electroniques & telecommunications S.A.
All rights reserved. The contents in document are subject to change without notice.
The products presented are protected by several international patents and trademarks.
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Summary of Contents for CE+T Power TSI BRAVO
- Page 1 TSI BRAVO - 230 VAC User Manual V7.9 BEYOND THE INVERTER THE NEW GENERATION OF POWER CONVERTERS DUAL INPUT INVERTER Commercial Power as default source AC BACKUP IN A DC ENVIRONMENT Leverage your existing DC infrastructure ONE STOP SHOP Wide output power range...
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Page 2: Table Of Contents
9. Installation of Bravo PACK or Single shelf/shelves .................. Mounting kit (Bravo PACK or Single shelf) ..................Electrical installation (Bravo PACK or single shelf) ................ 9.2.1 Pre-requisites ......................9.2.2 Surge Suppression ....................... 9.2.3 Terminations ........................ 9.2.4 Grounding ........................– TSI BRAVO 230Vac– User manual – v7.9... - Page 3 14. AC Output Distribution ........................... 14.1 Miniature Circuit breaker Installation/Removal ................14.2 MCCB ............................15. Manual By-Pass ............................ 15.1 Pre-requisites ..........................15.2 For those who integrate the MBP into their cabinet ..............– TSI BRAVO 230Vac– User manual – v7.9...
- Page 4 21.1 Cabinet Footprint, layout ......................21.2 Single phase circuit diagram ....................... 21.3 Single phase circuit diagram with MBP..................21.4 Three phase circuit diagram ......................21.5 Mains connection, single phase ....................21.6 Mains connection, three phase ....................– TSI BRAVO 230Vac– User manual – v7.9...
- Page 5 11 and 17 Bravo shelf image and mounting kit section updated. 18/01/2016 Pictures updated. Safety instructions updated. 25/05/2016 40 and 51 MBP and Appendix section updated. 21/10/2016 Tables updated 20/10/2017 Amendment and correction. – TSI BRAVO 230Vac– User manual – v7.9...
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Page 6: Ce+T Power At A Glance
CE+T Power at a glance 1. CE+T Power at a glance CE+T Power designs, manufactures and markets a range of products for industrial operators with mission critical applications, who are not satisfied with existing AC backup systems performances, and related maintenance costs. -
Page 7: Abbreviations
TCP/IP Transmission Control Protocol/Internet Protocol Universal Serial Bus Protective Earth (also called Main Protective Conductor) Neutral Printed Circuit Board True Redundant Structure Miniature Circuit Breaker MCCB Molded Case Circuit Breaker Circuit Breaker – TSI BRAVO 230Vac– User manual – v7.9... -
Page 8: Warranty And Safety Conditions
• When handling the system/units pay attention to sharp edges. * These instructions are valid for most CE+T Products/Systems. Some points might however not be valid for the product described in this manual – TSI BRAVO 230Vac– User manual – v7.9... -
Page 9: Installation
Earthing must be carried out prior to energizing the system. Earthing shall be made according to local regulations. 3.3.3 Other • Isolation test (Hi-Pot) must not be performed without instructions from the manufacturer. – TSI BRAVO 230Vac– User manual – v7.9... -
Page 10: Maintenance
To download the latest documentation and software, please visit our website at www.cet-power.com or www.alpha-outback-energy.com – TSI BRAVO 230Vac– User manual – v7.9... -
Page 11: Tsi Technology
Information and data given in this chapter is intended to serve as an overview of the TSI Technology. Detailed features and parameters for each individual module type in the range may differ and should be referred to in the dedicated data sheet. – TSI BRAVO 230Vac– User manual – v7.9... -
Page 12: On-Line Mode
Start, control and exit are fully automatic. A specific example of Mix-mode is the Walk-in mode where the transfer from DC source to AC source is ramped up within a fixed and adjustable period of time. – TSI BRAVO 230Vac– User manual – v7.9... -
Page 13: Building Blocks
Industrial / Transport 220 VDC / 230 VAC, 50/60Hz • The TSI Bravo is a 2500 VA / 2000 W (1500 VA / 1200 W ) triple port inverter. • The TSI inverter modules are hot swappable and hot pluggable. -
Page 14: Monitor Unit T2S
The T2S provides • Alarm monitoring • Recording of the latest 200 events. FIFO • 3 outgoing alarms • 2 digital inputs • MOD bus • CAN bus • USB front connector – TSI BRAVO 230Vac– User manual – v7.9... -
Page 15: Accessories
WARNING IF AN ATS (Automatic Transfer Switch) IS INSTALLED UPSTREAM, MAKE SURE THAT IT DOES NOT ALLOW TRANSFER BETWEEN AC SOURCES OUT OF SYNC. THE MAXIMUM ALLOWED PHASE SHIFT IS 10°. – TSI BRAVO 230Vac– User manual – v7.9... -
Page 16: Ac Distribution Unit
OF/SD contact contact OF/SD Up to 6.3.2 MCCB AC output distribution via MCCB in the range up to 400 A (1p, 2p or 3p). Max two MCCB per inverter cabinet. – TSI BRAVO 230Vac– User manual – v7.9... -
Page 17: Monitoring Accessories
7.1.1 Display Backlit 2 line dot matrix. The display shows two values simultaneously. 7.1.2 TCP/IP Agent The TCP/IP interface board is mounted on the CanDis shelf and is powered from within the system. – TSI BRAVO 230Vac– User manual – v7.9... -
Page 18: System Design
• Seamless transfer (0 ms) between primary and secondary source of supply. • No single point of failure. • Flexible AC output distribution. • Full modularity. • Full redundancy. 3 | +24 VDC Version 4 | Bravo EPC -48 VDC/230 VAC – TSI BRAVO 230Vac– User manual – v7.9... -
Page 19: Installation Of Bravo Pack Or Single Shelf/Shelves
• The system is designed for installation in an IP20 or IP21 environment. When installed in a dusty or humid environment, appropriate measures (air filtering …) must be taken. 9.1 Mounting kit (Bravo PACK or Single shelf) The fixing brackets, together with the sliders, allow for different cabinet depths. – TSI BRAVO 230Vac– User manual – v7.9... -
Page 20: Electrical Installation (Bravo Pack Or Single Shelf)
• Wire all positions in the sub-rack for future expansion. • Input AC / Output AC / Input DC / Signal cables shall be separated. • Cable crossings shall be done at 90 degree angles. – TSI BRAVO 230Vac– User manual – v7.9... -
Page 21: Surge Suppression
63 A 2 x 10 mm -60 VDC 50 A 2 x 10 mm 5 Nm +110 VDC 32 A 2 x 4 mm +220 VDC 16 A 2 x 1.5 mm – TSI BRAVO 230Vac– User manual – v7.9... -
Page 22: Ac Input
3 x 4 mm -48 VDC to +220 VDC 2p 63 A 3 x 10 mm 9.2.8 Signalling Common Selectable* Common Minor (NUA) Common Major (UA) ln 1 Digital 1 Common ln 2 Digital 2 – TSI BRAVO 230Vac– User manual – v7.9... -
Page 23: Remote On/Off
AC Input (Green) DC Input (Green) Open Closed Normal operation All (Green) Closed Closed Normal operation All (Green) Warning: If remote ON/OFF not used, pin 2 and 3 MUST be bridged together! – TSI BRAVO 230Vac– User manual – v7.9... -
Page 24: Internal Bus (Tsi Bus 6 Pin / Tsi Bus 8 Pin)
• The rear cover is snapped into position in the rear of the sub-rack. • Remove material using a pair of side-cutters to allow cable entry and exit. • The rear cover is ordered separately. – TSI BRAVO 230Vac– User manual – v7.9... -
Page 25: Installation Of Cabinet (A La Carte)
• Also, in 3 phase systems, installing a module configured to function in one phase in a slot assigned to another phase will result in the module losing synchronization. Your system may not start and you will have to reconfigure each module that was misplaced manually. – TSI BRAVO 230Vac– User manual – v7.9... -
Page 26: Removing The Cabinet Rear Protection
• Input AC / Output AC / Input DC / Signal cables shall be separated. • Cable crossings shall be made at 90 deg angles. • Empty inverter positions shall be blanked off. – TSI BRAVO 230Vac– User manual – v7.9... -
Page 27: Positioning
Note: Do not block the airflow through the top of the cabinet. Cables are run through the top or bottom of the cabinet. The top cover can be split into two parts to facilitate cabling. The top cover accommodates nylon tie straps used to strap the cables. – TSI BRAVO 230Vac– User manual – v7.9... -
Page 28: Grounding
The inverter, UPS will operate without problem but you may infringe the local regulation. The AC input is wired to a screw terminal. Max cable area is 180 mm 10.4.4.1 Single phase – TSI BRAVO 230Vac– User manual – v7.9... -
Page 29: Dc Input (X1)
• Note: Screws and nuts are not included in the delivery. • M12 holes. • Internal DC distribution with circuit breakers (Q01-Q32) per inverter module. • Max 3 x 240 mm per pole (group). – TSI BRAVO 230Vac– User manual – v7.9... - Page 30 • Individual DC input per module/shelf and common return. • Note: Screws and nuts are not included in the delivery. • M6 holes for positive bus bar per connection. • Max 35 mm per connection terminal. – TSI BRAVO 230Vac– User manual – v7.9...
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Page 31: Connection Table - Ac Input (X2) For +24 Vdc Version
3 x 101 A 3 x 125 A 3 x 35 351 A 400 A 3 x 126 A 3 x 160 A 3 x 50 401 A 630 A 2 x 150 – TSI BRAVO 230Vac– User manual – v7.9... -
Page 32: Connection Table Dc Input +24 Vdc (X1)
4 x 240 630 A 2 x 150 2000 A 5 x 240 2000 A 5 x 240 800 A 2 x 240 2000 A 5 x 240 1000 A 4 x 150 – TSI BRAVO 230Vac– User manual – v7.9... -
Page 33: Connection Table Dc Input -60 Vdc (X1)
M5-5 Nm torque 800 A 2 x 240 250 A 800 A 2 x 240 1000 A 4 x 150 300 A 1000 A 4 x 150 630 A 2 x 150 – TSI BRAVO 230Vac– User manual – v7.9... -
Page 34: Connection Table Dc Input +220 Vdc (X1)
The illustration below shows the X3 relays contacts in a non-alarm state when the system is operational. In this case, the relays are energized and as below. When an alarm occurs, the X3 relay contacts are de-energized and switch. – TSI BRAVO 230Vac– User manual – v7.9... - Page 35 Initial system start must be performed with an operational T2S. If the T2S is missing at start-up the modules will fail to start. The following sequence of the Remote ON/OFF will force the system to start without the T2S. #3 ==> #2 ==> #3 will force the modules to start. – TSI BRAVO 230Vac– User manual – v7.9...
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Page 36: Interface
• Outgoing alarm relay delay - Urgent 60 seconds delay - Non urgent 30 second delay • Parameter setting via Laptop. • Factory default according to list of set values, see Table of set values. – TSI BRAVO 230Vac– User manual – v7.9... -
Page 37: System Set Up
- At the following URL for everyone else: http://www.cet-power.com/uploads/Driver_T2S/Driver_T2S_for_Windows_and_hyperterminal.zip • Read T2S manual for detailed setup 12.1 Communication settings • Bits per second 9600 • Data bits • Parity None • Stop bits • Flow control None – TSI BRAVO 230Vac– User manual – v7.9... -
Page 38: Menu Access
0 > Return to previous menu 1 > System actions 0 > Return to index 1 > Turn ON system 2 > Turn OFF system 3 > Change Date and time setting – TSI BRAVO 230Vac– User manual – v7.9... - Page 39 0 > Return to index 1 > Force refresh of configuration texts and constants 2 > Force refresh of events description texts 4 > Security Access 0 > Return to index 1 > Enable Password protection – TSI BRAVO 230Vac– User manual – v7.9...
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Page 40: Inserting/Removing/Replacing - Modules
• Check module compatibility (DC Voltage!). • Use a screw driver to release the handle latch. • Open the handle and push firmly until the unit is properly connected. • Close the cover and latch in position. – TSI BRAVO 230Vac– User manual – v7.9... -
Page 41: T2S
• Replace front, make sure that the front latches properly. • Plug in. • Check fan for operation. • Access T2S and reset the fan run time alarm from within the action menu. – TSI BRAVO 230Vac– User manual – v7.9... -
Page 42: Ac Output Distribution
A wide range of breakers is used. Delivered breakers may vary from the example shown in the picture. 1. Make sure that the breaker is in OFF position. 2. Connect load cables to the terminal. 3. Switch the breaker ON. – TSI BRAVO 230Vac– User manual – v7.9... -
Page 43: Manual By-Pass
2. The configuration file of the T2S with SW V3 or above shall have the appropriate text written in the parameter : ;901; ;Digital input 1 label; ; MBP ENGAGED; ;; – TSI BRAVO 230Vac– User manual – v7.9... -
Page 44: Normal To By-Pass
The manual by pass operates via three individual switches (S2, S1, and S3). It creates a by-pass from the mains input to the output AC distribution. Inverter modules are by-passed, allowing disconnection without impacting the load. 15.3.1 Normal to By-Pass 0 to 1 1 to 0 1 to 0 – TSI BRAVO 230Vac– User manual – v7.9... -
Page 45: By-Pass To Normal
Manual By-Pass 15.3.2 By-Pass to Normal 0 to 1 PAUSE, wait until the inverter modules reach full operation (30-60 seconds) 0 to 1 1 to 0 – TSI BRAVO 230Vac– User manual – v7.9... -
Page 46: Finishing
• Cover empty inverter positions with blanks. • Make sure that the Remote ON/OFF is wired appropriately for local regulations. • Make sure that the point of AC supply meets local regulations. – TSI BRAVO 230Vac– User manual – v7.9... -
Page 47: Commissioning
Installation and commissioning must be done and conducted by trained people fully authorized to do so. Performing any isolation test is prohibited without instructions from the manufacturer. Equipment is not covered by warranty if procedures are not respected. – TSI BRAVO 230Vac– User manual – v7.9... -
Page 48: Check List
Switch OFF AC input (commercial power failure) and check the alarm according to the configuration Switch OFF DC input (DC power failure) and check that the alarm according to the configuration Check the different digital input according to the configuration (when used) – TSI BRAVO 230Vac– User manual – v7.9... -
Page 49: Trouble Shooting And Defective Situation Resolution
Check that the RJ45 cable is connected between T2S shelf and CanDis shelf No value on TCP/IP: Check that the RJ45 cable is connected between T2S shelf and CanDis shelf Wait approximately 2 minutes to allow the system to collect serial data. – TSI BRAVO 230Vac– User manual – v7.9... -
Page 50: Maintenance
• With an infrared camera check termination hot spots - Tighten terminations 19.4 Manual By-Pass • If mains failure occurs during operation, the load is lost • Perform a manual by-pass operation – TSI BRAVO 230Vac– User manual – v7.9... -
Page 51: Defective Modules
• The RMA number should be mentioned on all shipping documents related to the repair. • Be aware that products shipped back to CE+T Power without being registered first will not be treated with high priority! (Label shown here is only for representation) -
Page 52: Appendix
Appendix 21. Appendix 21.1 Cabinet Footprint, layout – TSI BRAVO 230Vac– User manual – v7.9... -
Page 53: Single Phase Circuit Diagram
Appendix 21.2 Single phase circuit diagram – TSI BRAVO 230Vac– User manual – v7.9... -
Page 54: Single Phase Circuit Diagram With Mbp
Appendix 21.3 Single phase circuit diagram with MBP – TSI BRAVO 230Vac– User manual – v7.9... -
Page 55: Three Phase Circuit Diagram
Appendix 21.4 Three phase circuit diagram – TSI BRAVO 230Vac– User manual – v7.9... -
Page 56: Mains Connection, Single Phase
Appendix 21.5 Mains connection, single phase TN - C - S (400/230VAC) TN - S (400/230VAC) TT (400/230VAC) TN - C (400/230VAC) – TSI BRAVO 230Vac– User manual – v7.9... -
Page 57: Mains Connection, Three Phase
Appendix 21.6 Mains connection, three phase TN - C - S (400/230VAC) TN - S (400/230VAC) TN - C (400/230VAC) TT (400/230VAC) – TSI BRAVO 230Vac– User manual – v7.9... - Page 58 Worldwide Corporate Offices Headquarter Germany France and Benelux Russia Eastern Europe fbnl@alpha-outback-energy.com russia@alpha-outback-energy.com ee@alpha-outback-energy.com Hansastrasse 8 D-91126 Schwabach Tel: +49 9122 79889 0 Middle East Spain Africa Fax: +49 9122 79889 21 me@alpha-outback-energy.com spain@alpha-outback-energy.com africa@alpha-outback-energy.com Mail: info@alpha-outback-energy.com Alpha and Outback Energy GmbH reserves the right to make changes to the products and information contained in this document without notice. Copyright © 2020 Alpha and Outback Energy GmbH. All Rights reserved.
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