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Leuze BCL 600i Series Original Operating Instructions

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Original operating instructions
BCL
604i
Bar code readers
We reserve the right to make technical changes
EN 2022/07/14 - 50129186

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Summary of Contents for Leuze BCL 600i Series

  • Page 1 Original operating instructions 604i Bar code readers We reserve the right to make technical changes EN 2022/07/14 - 50129186...
  • Page 2 © 2022 Leuze electronic GmbH + Co. KG In der Braike 1 D-73277 Owen / Germany Phone: +49 7021 573-0 Fax: +49 7021 573-199 http://www.leuze.com info@leuze.de Leuze electronic GmbH + Co. KG BCL 604...
  • Page 3 BUS OUT............. . 34 Terminating the PROFIBUS34 Leuze electronic GmbH + Co. KG BCL 604...
  • Page 4 Operation............. . 43 Commissioning – Leuze electronic webConfig tool ..... . 46 Connecting the service USB interface.
  • Page 5 12.2 Interface errors ............107 Leuze electronic GmbH + Co. KG...
  • Page 6 Module 0.5............134 Leuze electronic GmbH + Co. KG...

  • Page 7: Declaration Of Conformity

    NOTE The Declaration of Conformity for these devices can be requested from the manufacturer. The manufacturer of the product, Leuze electronic GmbH + Co. KG in D-73277 Owen, possesses a certi- fied quality assurance system in accordance with ISO 9001.

  • Page 8: Intended Use

    The device must not be tampered with and must not be changed in any way. The device must not be opened. There are no user-serviceable parts inside. Repairs must only be performed by Leuze electronic GmbH + Co. KG. Competent persons Connection, mounting, commissioning and adjustment of the device must only be carried out by competent persons.

  • Page 9: Exemption Of Liability

    Exemption of liability Leuze electronic GmbH + Co. KG is not liable in the following cases: • The device is not being used properly. • Reasonably foreseeable misuse is not taken into account. • Mounting and electrical connection are not properly performed.
  • Page 10 AVOID EXPOSURE – LASER RADIATION IS EMITTED FROM THIS APERTURE Laser aperture Laser warning sign Laser information sign with laser parameters Figure 2.2: Laser aperture, laser warning and information signs - oscillating-mirror scanner Leuze electronic GmbH + Co. KG BCL 604...
  • Page 11 <150 µs <150 µs Wavelength: 405 nm 405 nm CLASS 2 LASER PRODUCT IEC 60825-1:2014 Complies with 21 CFR 1040.10 IEC 60825-1:2014 Figure 2.3: Laser warning and information signs – supplied stick-on labels Leuze electronic GmbH + Co. KG BCL 604...

  • Page 12: Device Description

    • RS 232, RS 422 as well as with integrated multiNet plus master • RS 485 and multiNet plus slave Alternatively, various fieldbus systems, such as PROFIBUS DP PROFINET-IO Ethernet TCP/IP Ethernet/IP Leuze electronic GmbH + Co. KG BCL 604...
  • Page 13 • Automatic recognition and setting of the bar code type using autoConfig • Reference code comparison • Optional heating models to -35 °C • Heavy-duty housing of degree of protection IP 65 Leuze electronic GmbH + Co. KG BCL 604...

  • Page 14: Device Construction

    Device construction Reading window Control panel with display, LEDs and buttons M12 connection technology USB interface Dovetail mounting M4 mounting thread Figure 3.2: Device construction Leuze electronic GmbH + Co. KG BCL 604...

  • Page 15: Connection Technology

    Figure 3.3: Location of the electrical connections Display elements 3.5.1 Structure of the control panel PWR LED NET LED Navigation buttons Escape button Enter button Display Figure 3.4: Structure of the control panel Leuze electronic GmbH + Co. KG BCL 604...
  • Page 16 • No bar code reading possible • Voltage connected • Self test running • Initialization running Green, continu- Device ok ous light • Bar code reading possible • Self test successfully finished • Device monitoring active Leuze electronic GmbH + Co. KG BCL 604...

  • Page 17: Operational Controls

    This eliminates the need to configure the exchanged device manually. The delivery contents of the external parameter memory include the hood with integrated connectors with unscrewable cover and the USB memory stick. Leuze electronic GmbH + Co. KG BCL 604...
  • Page 18 USB connection on the device. Then, take the connector hood of the USB memory stick and screw this over the plugged-in USB memory stick onto the service inter- face to close the system and ensure degree of protection IP 65. Leuze electronic GmbH + Co. KG BCL 604...
  • Page 19 The four freely configurable switching inputs/outputs SWIO 1 … SWIO 4 can be assigned various func- tions and control e.g. activation of the device or external devices, such as a PLC. System, warning and error messages provide assistance in setup/troubleshooting during commissioning and read operation. Leuze electronic GmbH + Co. KG BCL 604...
  • Page 20 For low-temperature applications to min. -35°C (e.g. in cold storage), the bar code readers of the BCL 600 series can optionally be permanently fitted with a built-in heating and these bar code readers purchased as separate device models. Leuze electronic GmbH + Co. KG BCL 604...

  • Page 21: Reading Techniques

    In this way, the device can also scan larger areas or spaces for bar codes. The reading field height (and the scan line length useful for evaluation) depends on the reading distance due to the optical opening angle of the oscillating mirror. Leuze electronic GmbH + Co. KG BCL 604...
  • Page 22 • When the bar code is turned out of the horizontal position. • When the reading distance is large. • When a large reading field (reading window) has to be covered. Figure 5.2: Deflection principle for the line scanner with oscillating mirror add-on Leuze electronic GmbH + Co. KG BCL 604...

  • Page 23: Omnidirectional Reading

    In order to read arbitrarily oriented bar codes on an object, at least 2 bar code readers are necessary. If the bar code is not printed over-square, i.e. bar length > code length, bar code readers with integrated code reconstruction technology are necessary. Figure 5.3: Principle arrangement for omnidirectional reading Leuze electronic GmbH + Co. KG BCL 604...

  • Page 24: Device Arrangement

    Total reflection occurs whenever the laser light of the bar code reader is directly incident on the surface of the bar code at an angle of 90°. The light directly reflected by the bar code may overload the bar code reader and thereby cause non-readings! Leuze electronic GmbH + Co. KG BCL 604...
  • Page 25 The optimum alignment of the device is accomplished when the scan line scans the bar code bars almost at a right angle (90°). All reading angles that are possible between the scan line and bar code must be taken account (see figure 6.3). Leuze electronic GmbH + Co. KG BCL 604...

  • Page 26: Installing The External Parameter Memory

     Mount the external parameter memory on the new device.  Install and start up the new device. The following message appears on the display again: • Memory stick connected: Export internal configuration? Leuze electronic GmbH + Co. KG BCL 604...
  • Page 27 Make sure you select Cancel. Otherwise, the configuration in the external parameter memory is lost! The configuration is now imported from the external parameter memory and the device is immediately operational without any further configuration. Leuze electronic GmbH + Co. KG BCL 604...

  • Page 28: Electrical Connection

    BUS OUT, M12 socket (B-coded) Host/BUS IN, M12 socket (B-coded) PWR, M12 connector (A-coded) Figure 7.1: Connections of the device Described in detail in the following are the individual connections and pin assignments. Leuze electronic GmbH + Co. KG BCL 604...
  • Page 29 PROFIBUS are again active! The external wiring as switching input and switching output is described in the following. For the respective function assignment to the switching inputs/outputs see chapter 10. Leuze electronic GmbH + Co. KG BCL 604...
  • Page 30 60 mA at +10 … +30 V DC in normal operation! NOTE By default, the two switching inputs/outputs SWIO_3 and SWIO_4 are configured so that switch- ing input SWIO_3 activates the reading gate and switching output SWIO_4 switches on "No Read". Leuze electronic GmbH + Co. KG BCL 604...

  • Page 31: Service - Usb Interface (Type A)

    The entire interconnection cable must absolutely be shielded acc. to the USB specifications. Cable length must not exceed 3 m.  Use the Leuze-specific USB service cable (see chapter 15 "Order guide and accessories") for the connection and use a service PC to configure.

  • Page 32: Sw In/Out - Switching Input/Switching Output

    If, for example, the inverted sensor output is connected to pin 2, and pin 2 of the bar code reader is, at the same time, configured as an output (and not as an input), the switching output malfunctions. Leuze electronic GmbH + Co. KG BCL 604...
  • Page 33 Figure 7.9: HOST/BUS IN – DP IN, M12 socket (B-coded) Table 7.4: Pin assignment HOST / BUS IN Name Comment N.C. Not assigned A (N) Receive/transmit data A-line (N) N.C. Not assigned Leuze electronic GmbH + Co. KG BCL 604...
  • Page 34 The last physical PROFIBUS participant must be terminated with a terminating resistor (see chapter 15 "Order guide and accessories") on the BUS OUT socket. Cable lengths and shielding  Observe the following maximum cable lengths and shielding types: Leuze electronic GmbH + Co. KG BCL 604...
  • Page 35 PROFIBUS DP Acc. to PNO specifications Acc. to PNO specifica- tions BCL – power supply 30 m Not necessary unit Switching input 10 m Not necessary Switching output 10 m Not necessary Leuze electronic GmbH + Co. KG BCL 604...

  • Page 36: Menu Description

    PROFIBUS. Upon connection to the PROFIBUS, the device receives all parameters from the PLC. Parameter menu Parameter handling The Parameter handling submenu is used to lock and release the parameter input via the display and for resetting to default values. Leuze electronic GmbH + Co. KG BCL 604...

  • Page 37: Parameter Handling Submenu

    Check digit transm. Standard Standard Not standard Specifies whether the check digit is transmitted. Standard means that the transmission matches the standard intended for the respective code type. Leuze electronic GmbH + Co. KG BCL 604...
  • Page 38 0 to 64 characters Number of digits 0 to 64 characters Reading reliability Value from 2 to 100 Check digit method Same as decoder 1 Standard Check digit transm. Same as decoder 1 Standard Leuze electronic GmbH + Co. KG BCL 604...

  • Page 39: Digital Swio

    No BCL600 operation Reading gate Reading gate start/stop start/stop Reading gate stop -Reading gate start Teach reference code Autoconfig start/stop The function set here is carried out after the switching input is activated. Leuze electronic GmbH + Co. KG BCL 604...
  • Page 40 Value from 0 to 65535 Pulse duration Value from 0 to 65535 Activation function 2 See switching input/output 1 Valid read result Deactivation function 2 See switching input/output 1 Reading gate start Leuze electronic GmbH + Co. KG BCL 604...

  • Page 41: Profibus Submenu

    It may only be used temporarily for commissioning. The default address is 126. The address must be assigned individually for each bar code reader of type BCL 604 Leuze electronic GmbH + Co. KG BCL 604...

  • Page 42: Language Selection Menu

    When operating the device on the PROFIBUS, the language configured in the GSD file is used in the display. Service menu Diagnosis This menu item is used exclusively for service purposes by Leuze electronic. Status messages This menu item is used exclusively for service purposes by Leuze electronic. Actions menu Start decoding Here, you can perform a single reading via the display.

  • Page 43: Operation

    Means that ReferenceCode number 1 is stored in RAM. This is always output Defined code type (see auto setup) Defined code information (1 … 63 characters) Operation Shown here is an example describing important operating procedures in detail. Leuze electronic GmbH + Co. KG BCL 604...
  • Page 44 The password query is deactivated by default. To protect against unwanted changes, the password query can be activated. The preset password is 0000 and can be changed as necessary. To switch on password protection, proceed as follows: Leuze electronic GmbH + Co. KG BCL 604...
  • Page 45 If a password is desired for PROFIBUS operation, it must be configured via module 62 (see chapter 10). Network configuration For information on configuring PROFIBUS see chapter 10 "Starting up the device - Configuration". Leuze electronic GmbH + Co. KG BCL 604...

  • Page 46: Commissioning - Leuze Electronic Webconfig Tool

    Upon successful installation of the USB driver, an icon automatically appears on the desktop. To check: In the Windows device manager, a device called "Leuze electronic, USB Remote NDIS Network Device" appears under the "Network adapter" device class following successful USB registration.

  • Page 47: Starting The Webconfig Tool

    PC via the USB interface and that voltage is connected. Or alternatively: Open a browser on your PC and enter the following address: 192.168.61.100. This is the default Leuze service address for communication with bar code readers of the BCL 600 series.
  • Page 48 The individual modules and their relationships to one another are graphically displayed in the module over- view. The display is context sensitive, i.e. click a module to directly access the corresponding submenu. Leuze electronic GmbH + Co. KG BCL 604...
  • Page 49 Activation/deactivation of read processes • Switching output Definition of events which activate/deactivate the switching output • Display Formatting of the data for output on the display • Oscillating mirror (optional) Setting oscillating mirror parameters Leuze electronic GmbH + Co. KG BCL 604...

  • Page 50: Starting Up The Device - Configuration

    NOTE In 2007, the PROFIBUS DP was extended by the DPV2 specification. The specification will then also permit slave-slave communication. The device does not support this type of communication. Leuze electronic GmbH + Co. KG BCL 604...

  • Page 51: Device Types

    The PROFIBUS implementation of the device features automatic baud rate detection. The device uses this function and offers no possibility for manual or permanent adjustment. The following baud rates are supported: Table 10.4: Baud rates Baud rate kbit/s 19.2 45.45 93.75 187.5 1500 3000 6000 12000 Leuze electronic GmbH + Co. KG BCL 604...

  • Page 52: Measures To Be Performed Prior To The Initial Commissioning

    NOTE The device does not permit any address assignment via the PROFIBUS! Proceed as follows to set the address via the display: Leuze electronic GmbH + Co. KG BCL 604...

  • Page 53: Commissioning Via The Profibus

    These are standard function blocks and are used to facilitate consistent data transmission. 10.4.3 General information on the GSD file You can find the GSD file for the respective device model at www.leuze.com. All data in modules required for operating the device is described in this file. These are input and output data and device parameters for the functioning of the device and the definition of the control and status bits.
  • Page 54 PROFIBUS all parameters are set to default values. If these parameters are not changed by the user, the device functions with the default settings delivered by Leuze electronic. For the default settings of the device, please refer to the following module descriptions.
  • Page 55 Number of digits Decodable number of digits in the enumeration UNSIGNED8 0 … 63 mode. Reading reliability Min. reading reliability to be achieved in order UNSIGNED8 1 … 100 to output a read code. Leuze electronic GmbH + Co. KG BCL 604...
  • Page 56 Number of Decodable number of digits in the enumeration UNSIGNED8 0 … 63 digits 4.4 mode. Number of Decodable number of digits in the enumeration UNSIGNED8 0 … 63 digits 4.5 mode. Leuze electronic GmbH + Co. KG BCL 604...

  • Page 57: Overview Of The Project Modules

    The same applies for the input data. Using the module list and the defined module properties, the input data string is formatted and referenced to the internal data. During cyclic operation, the input data is then passed on to the master. Leuze electronic GmbH + Co. KG BCL 604...
  • Page 58 Relative position of the bar code label in the scanning beam Reading reliability Calculated reading reliability for the transmitted bar code Scans per bar code Number of scans between the first and the last time of detecting the bar code Leuze electronic GmbH + Co. KG BCL 604...
  • Page 59 Definition of the operation mode of reference code comparator 2 Reference code comparison pattern 1 Definition of the 1st comparison pattern Reference code comparison pattern 2 Definition of the 2nd comparison pattern Special functions Leuze electronic GmbH + Co. KG BCL 604...

  • Page 60: Decoder Modules

    Number of digits 4 Decodable number of digits in the enumeration UNSIGNED8 0 … 63 mode. Number of digits 5 Decodable number of digits in the enumeration UNSIGNED8 0 … 63 mode. Leuze electronic GmbH + Co. KG BCL 604...
  • Page 61 1: On Codabar start/stop Switches the transmission of a start and stop 0: Off character character for the Codabar code on and off. 1: On Leuze electronic GmbH + Co. KG BCL 604...
  • Page 62 This parameter should be set if the AutoControl function is activated (see chapter 10.15.3 "Module 92 – AutoControl"). If the parameter is not set, the bar code is immediately decoded and processed further as soon as all necessary bar code elements are available. Leuze electronic GmbH + Co. KG BCL 604...

  • Page 63: Control Modules

    Data reset Deletes decoding results that may have been 0 -> 1: Data reset stored and resets the input data of all modules. Free Free Output data length 1 byte consistent Leuze electronic GmbH + Co. KG BCL 604...
  • Page 64 The parameter switches off the reading gate UNSIGNED16 1 … 65535 time when scanning after the set time has elapsed, thus limiting the 0: Reading gate deactiva- reading gate to the set period. tion is switched off. Leuze electronic GmbH + Co. KG BCL 604...
  • Page 65 0, this means that the bar code reader expects a number of labels within the set range. If the number of decoded bar codes is within the set limits, no additional "No Reads" are output. Leuze electronic GmbH + Co. KG BCL 604...
  • Page 66 This parameter is used to define a delimiter UNSIGNED8 1 … 255 ’;’ that is inserted between two individual decod- 0: No delimiter is used. ing results. Parameter length 1 byte Input data None Leuze electronic GmbH + Co. KG BCL 604...

  • Page 67: Result Format

    Modules 20 … 27 are, thus, to be understood as alternatives and should not be used in parallel. Modules 30 … 40, on the other hand, can be freely combined with the decoding result modules. Leuze electronic GmbH + Co. KG BCL 604...

  • Page 68: Chapter 10.7.1 "Module 10 - Activations")

    All others remain unchanged. Data reset behavior: Upon data reset the input data is deleted, except for the reading gate status and the two toggle bits (see chapter 10.7.1 "Module 10 – Activations"). Leuze electronic GmbH + Co. KG BCL 604...
  • Page 69 A value larger than the module width indicates a loss of infor- mation caused by a module width which has been selected too small. Input data 2 bytes consistently + 4..28 bytes of bar code information depending on the module Output data None Leuze electronic GmbH + Co. KG BCL 604...
  • Page 70 (see chapter 10.7.1 "Module 10 – Activations"). 10.8.4 Module 31 – Reading gate number Description The module defines input data for the communication of the number of reading gates since system start. Parameter None Leuze electronic GmbH + Co. KG BCL 604...

  • Page 71: Input Data

    Relative position of the bar code in the scanner 0 … 1 SIGNED16 ±450 1/10 beam. The position is normalized to the zero degree position (middle position). Specified in 1/10 degrees. Input data length 2 byte consistent Output data None Leuze electronic GmbH + Co. KG BCL 604...
  • Page 72 10.8.9 Module 36 – Scans with information Description The module defines input data for the communication of the calculated number of scans which provided information contributing to the result of the bar code. Parameter None Leuze electronic GmbH + Co. KG BCL 604...
  • Page 73 Addr. Data type Value range Initial Unit value Code direction Code direction of the transmitted bar code UNSIGNED8 0: Normal 1: Inverted 2: Unknown Input data length 1 byte Output data None Leuze electronic GmbH + Co. KG BCL 604...
  • Page 74 10.8.14Module 41 – Code position in the swivel range Description The module defines input data for the communication of the relative bar code position in the swivel range of an oscillating mirror device. Leuze electronic GmbH + Co. KG BCL 604...

  • Page 75: Input Data Length

    Comparison If this criterion has been activated, the bar 0: Deactivated parameter bar code direction is used to determine whether 1: Activated code direction the bar codes are identical. Leuze electronic GmbH + Co. KG BCL 604...

  • Page 76: Parameter Length

    Any number of '?' is permitted as placeholders for an arbitrary character at exactly this position. Also permitted are '*' as placeholders for a character sequence of arbitrary length, and an 'x' if the character at the respective position is to be deleted. Leuze electronic GmbH + Co. KG BCL 604...

  • Page 77: Chapter 10.7.1 "Module 10 - Activations", "Mode" Parameter And The Additional Notices)

    This delimiter, if not equal to 0, is inserted UNSIGNED8 0 … 127 between the identifier and the associated data value in the output. Parameter length 27 byte Input data None Output data None Leuze electronic GmbH + Co. KG BCL 604...
  • Page 78 1st data value the first data value in the data string of the bar code. The first character in the bar code has position 1. If the parameter is = 0, it is deactivated. Leuze electronic GmbH + Co. KG BCL 604...
  • Page 79 10.10.3Module 54 – Segmentation according to identifier and separator Description This module activates the segmentation according to identifier and separator. The parameters specify the identifiers to be searched for, the output mode, and the parameters for the identifier/separator algorithm. Leuze electronic GmbH + Co. KG BCL 604...
  • Page 80 There are a total of 5 identifier strings. An identifier with less than 5 characters must be null terminated. However, if the identifier string consists of exactly 5 characters, it does not have to be terminated. Leuze electronic GmbH + Co. KG BCL 604...

  • Page 81: Device Functions

    Device status This byte represents the device status UNSIGNED8 0: Device is ready 1: Initialization 10: Standby 11: Service 12: Diagnosis 13: Parameter enabled 0x80: Error 0x81: Warning Input data length 1 byte Leuze electronic GmbH + Co. KG BCL 604...
  • Page 82 Parameter length 4 byte Input data None Output data None 10.11.3Module 62 – Display Description In this module, general parameters and parameters that relate to the operation and the display are set. Leuze electronic GmbH + Co. KG BCL 604...
  • Page 83 Data type Value range Initial Unit value Decoding quality Transmits the current decoding quality of the Byte 0 … 100 Percent- bar code located in the scanning beam Input data length 1 byte Leuze electronic GmbH + Co. KG BCL 604...
  • Page 84 Data type Value range Default Unit Deflection angle Lateral beam exit in degrees relative to the 0 …1 SIGNED16 -100 … +100 1/10° zero position Parameter length 2 bytes Input data None Leuze electronic GmbH + Co. KG BCL 604...
  • Page 85 Figure 10.3: Example 2: Switch-on delay > 0 and switch-on time > 0 In example 2, the activation duration of the output is only dependent on the selected switch-on time; the switch-off signal has no effect. Leuze electronic GmbH + Co. KG BCL 604...
  • Page 86 If the value of this parameter = 0, no switch-on delay occurs for the activation of the input function; other- wise, the configured value represents the time in milliseconds by which the input signal is delayed. Leuze electronic GmbH + Co. KG BCL 604...
  • Page 87 Switch-off delay td_off This parameter specifies the duration of the switch-off delay in ms. Start-up signal Switch-off signal Switch-on delay td_on Switch-on time ton Switch-off delay td_off Figure 10.7: Switch-off delay in input mode Leuze electronic GmbH + Co. KG BCL 604...
  • Page 88 10.12.4Input functions for operation as an input Table 10.47: Input functions Name Value Comment No function No functionality Reading gate activation Reading gate deactivation only Reading gate activation only Reference bar code teach-in Start/Stop Autoconfiguration Mode Leuze electronic GmbH + Co. KG BCL 604...
  • Page 89 13.2 … 13 Debounce time The parameter defines a debounce time which UNSIGNED16 0 … 1000 is implemented in software. Switch-on delay The parameter influences the time behavior UNSIGNED16 0 … 65535 during switch-on. Leuze electronic GmbH + Co. KG BCL 604...
  • Page 90 If the number of activation events of the UNSIGNED16 0..65535 (Event Counter) selected switch-on function reaches this com- parative value, the switching output is acti- vated. A deactivation event of the selected switch-off function resets the counter. Leuze electronic GmbH + Co. KG BCL 604...
  • Page 91 (0) or high- active (1). Reserved Free 0.2 … 0.7 Switch-on delay With this parameter, the output pulse may be UNSIGNED16 0 … 65535 delayed by a set time period. Leuze electronic GmbH + Co. KG BCL 604...
  • Page 92 The bias level also defines whether the output is low-active (0) or high-active (1). Switching on an I/O configured as an output means switching to the active state; switching off, on the other hand, results in switching to the inactive or idle state. Leuze electronic GmbH + Co. KG BCL 604...
  • Page 93 … 13. Debounce time The parameter defines a debounce time which UNSIGNED16 0 … 1000 is implemented in software. Switch-on delay The parameter influences the time behavior UNSIGNED16 0 … 65535 during switch-on. Leuze electronic GmbH + Co. KG BCL 604...
  • Page 94 Indicates whether the event counter has 0: Not exceeded switching output 3 exceeded the set comparative value. 1: Exceeded (Event Counter) The bit is reset to the init. value by resetting the event counter. Leuze electronic GmbH + Co. KG BCL 604...

  • Page 95: Data Output

    [AF] for switching output 4 back to zero. 1 -> 0: No function Reserved Byte Output data length: 2 bytes 10.13 Data output 10.13.1Module 80 – Sorting Description Module to support the sorting of the output data. Leuze electronic GmbH + Co. KG BCL 604...

  • Page 96: Reference Code Comparison

    The function is split into two comparison units which can be configured independently of each other. 10.14.1Module 81 – Reference code comparator 1 Description The module defines the mode of operation of reference code comparator 1. Leuze electronic GmbH + Co. KG BCL 604...
  • Page 97 If this condition is not satisfied, no positive reference code comparison is achieved. Parameter length 8 byte Input data None Output data None Leuze electronic GmbH + Co. KG BCL 604...
  • Page 98 1: Completeness comparison within a reading gate were actually read. If this switched on. condition is not satisfied, no positive reference code comparison is achieved. Parameter length 8 byte Input data None Leuze electronic GmbH + Co. KG BCL 604...
  • Page 99 1 and module 82 – reference code comparator 2). 10.14.4Module 84 – Reference code comparison pattern 2 Description This module can be used to define the 2nd comparison pattern. Leuze electronic GmbH + Co. KG BCL 604...

  • Page 100: Special Functions

    Signal state of the AutoRefl module 0: Reflector is recognized 1: Reflector is hidden Auto Control result Indicates whether the result of the AutoControl 0: Quality good function was a good or bad reading. 1: Quality bad Leuze electronic GmbH + Co. KG BCL 604...
  • Page 101 The module defines the mode of operation of the function AutoControl. The function monitors the quality of the decoded bar codes and compares these with a limit value. If the limit is reached, a status is set. Leuze electronic GmbH + Co. KG BCL 604...

  • Page 102: Example Configuration: Indirect Activation Via The Plc

    10.16 Example configuration: Indirect activation via the PLC 10.16.1Task • Reading of a 10-digit code in 2/5 Interleaved format • Activation of the device via the PLC Code sample Code 2/5 Interleaved 10 digits with check digit Leuze electronic GmbH + Co. KG BCL 604...
  • Page 103 10.17.1Task • Reading of a 12-digit bar code in 2/5 Interleaved format • Direct activation of the device via a photoelectric sensor Code sample Code 2/5 Interleaved 12 digits with check digit Leuze electronic GmbH + Co. KG BCL 604...

  • Page 104: Flow Charts

    Internal processing Internal data processing. Photoelectric sensor from 1 -> The beam of the photoelectric sensor is cleared and sets the switching input of the device to 0. This deactivates the scanner. Leuze electronic GmbH + Co. KG BCL 604...
  • Page 105 = 1. M 23 byte 2 = result The data length 1 is entered in byte 1. The result hex 3F (? = no read) is transmitted. Internal processing Internal data processing. Leuze electronic GmbH + Co. KG BCL 604...

  • Page 106: Care, Maintenance And Disposal

    NOTE Do not use aggressive cleaning agents such as thinner or acetone for cleaning the device. 11.2 Servicing 11.3 Disposing  For disposal observe the applicable national regulations regarding electronic components. Leuze electronic GmbH + Co. KG BCL 604...

  • Page 107: Diagnostics And Troubleshooting

    • Avoid EMC coupling caused by power cables laid parallel to device lines • Overall network expansion exceeded • Check max. network expansion as a func- tion of the max. cable lengths Leuze electronic GmbH + Co. KG BCL 604...

  • Page 108: Service And Support

    Service and support Service hotline You can find the contact information for the hotline in your country on our website www.leuze.com under Contact & Support. Repair service and returns Defective devices are repaired in our service centers competently and quickly. We offer you an extensive service packet to keep any system downtimes to a minimum.
  • Page 109 Number of bar codes per scan Table 14.3: Interface Interface type 1x RS 485 at 2x M12 (B) Protocols PROFIBUS DP Baud rate 9.6 Kbaud … 12 MBaud Data formats Slave DPV1 Leuze electronic GmbH + Co. KG BCL 604...
  • Page 110 -6) a) This is a Class A product. In a domestic environment this product may cause radio interference, in which case the oper- ator may be required to take adequate measures. Leuze electronic GmbH + Co. KG BCL 604...
  • Page 111 The front cover heater remains activated until an inside temperature of 25 °C is reached. At temperatures above this, the front cover heater switches off and, with a switching hysteresis of 3 °C, back on again at an inside temperature below 22 °C. Leuze electronic GmbH + Co. KG BCL 604...
  • Page 112 Standard, M12 preassembled cable is not usable (insufficient cable cross-section) Environmental data Operating tem- -35 °C … +40 °C perature range Storage temper- -20 °C … +70 °C ature range Leuze electronic GmbH + Co. KG BCL 604...
  • Page 113 Standard, M12 preassembled cable not usable (insufficient cable cross-section). Environmental data Operating tem- -35 °C … +40 °C perature range Storage temper- -20 °C … +70 °C ature range Leuze electronic GmbH + Co. KG BCL 604...

  • Page 114: Dimensioned Drawings

    14.3 Dimensioned drawings Optical axis M4, 7 mm deep M4, 6 mm deep Figure 14.1: Dimensioned drawing - line scanner Leuze electronic GmbH + Co. KG BCL 604...
  • Page 115 Optical axis Optical swivel range Opening angle M4, 7 mm deep M4, 6 mm deep Figure 14.2: Dimensioned drawing - oscillating-mirror scanner Leuze electronic GmbH + Co. KG BCL 604...

  • Page 116: Dimensioned Drawings: Accessories

    BT 56 mounting device Holder, turnable 360° ITEM joint, adjustable ± 90° M8x16 screwable cylinder, M8 serrated washer, M8 sliding block, connectors for ITEM profile (2x) Figure 14.4: BT 59 mounting device Leuze electronic GmbH + Co. KG BCL 604...
  • Page 117 The zero position of the reading distance always refers to the front edge of the housing of the beam exit and is shown for the two housing types of the device (see figure 14.6). Leuze electronic GmbH + Co. KG BCL 604...
  • Page 118 Zero position of the reading distance Reading conditions for the reading field curves Table 14.13: Reading conditions Bar code type 2/5 Interleaved Ratio 1:2.5 ANSI specification Class A Reading rate > 75% Leuze electronic GmbH + Co. KG BCL 604...

  • Page 119: Medium Density (M) - Optics

    Module = 0.3 mm: 400 mm - 800 mm (400 mm depth of field) Module = 0.35 mm: 400 mm - 900 mm (500 mm depth of field) Figure 14.8: Lateral Medium Density reading field curve for oscillating-mirror scanners Leuze electronic GmbH + Co. KG BCL 604...

  • Page 120: Low Density (F) - Optics

    Module = 0.35 mm: 500 mm - 1200 mm (700 mm depth of field) Module = 0.5 mm: 450 mm - 1450 mm (1000 mm depth of field) Figure 14.9: Reading field curve - Low Density for line scanner Leuze electronic GmbH + Co. KG BCL 604...

  • Page 121: Reading Field Curves For Heating Devices

    • The reading field curves and opening angles are unchanged for all line scanners with heating of the series BCL 600 For details, please refer to the following reading field curves for the heating devices. Leuze electronic GmbH + Co. KG BCL 604...
  • Page 122 Module = 0.3 mm: 400 mm - 800 mm (400 mm depth of field) Module = 0.35 mm: 400 mm - 900 mm (500 mm depth of field) Figure 14.12: "Medium Density" reading field curve for oscillating-mirror scanners with heating Leuze electronic GmbH + Co. KG BCL 604...
  • Page 123 Module = 0.35 mm: 400 mm - 900 mm (500 mm depth of field) Figure 14.13: Lateral "Medium Density" reading field curve for oscillating-mirror scanners with heating The reading field curve applies for the reading conditions stated above (see table 14.13). Leuze electronic GmbH + Co. KG BCL 604...
  • Page 124 Module = 0.5 mm: 450 mm - 1450 mm (1000 mm depth of field) Figure 14.14: "Low Density" reading field curve for line scanner with heating The reading field curve applies for the reading conditions stated above (see table 14.13). Leuze electronic GmbH + Co. KG BCL 604...
  • Page 125 Module = 0.35 mm: 500 mm - 1200 mm (700 mm depth of field) Module = 0.5 mm: 450 mm - 1450 mm (1000 mm depth of field) Figure 14.15: "Low Density" reading field curve for oscillating-mirror scanners with heating Leuze electronic GmbH + Co. KG BCL 604...
  • Page 126 Module = 0.5 mm: 450 mm - 1450 mm (1000 mm depth of field) 2/5l Figure 14.16: Lateral "Low Density" reading field curve for oscillating-mirror scanners with heating The reading field curve applies for the reading conditions stated above (see table 14.13). Leuze electronic GmbH + Co. KG BCL 604...

  • Page 127: Order Guide And Accessories

    L: Ultra Low Density (very large distances) Beam exit: 0: Perpendicular 2: Front With heating NOTE A list with all available device types can be found on the Leuze electronic website at www.leuze.com. 15.2 Type overview Table 15.2: BCL 604 part numbers Part no.
  • Page 128 USB Memory Set External USB parameter memory Mounting devices 50027375 BT 56 Mounting device for rod 50111224 BT 59 Mounting device for ITEM 50106119 REF 4-A-100x100 Reflective tape as reflector for AutoReflAct opera- tion Leuze electronic GmbH + Co. KG BCL 604...
  • Page 129 EOF TRANSM. BLOCK End of data transmission block CANCEL Invalid END OF MEDIUM End of medium SUBSTITUTE Substitution ESCAPE Escape FILE SEPARATOR File separator GROUP SEPARATOR Group separator RECORD SEPARATOR Record separator Leuze electronic GmbH + Co. KG BCL 604...
  • Page 130 Number Number Number Number Number Number Number Number COLON Colon SEMICOLON Semicolon < LESS THAN Less than EQUALS Equals > GREATER THAN Greater than QUESTION MARK Question mark COMMERCIAL AT Commercial AT Leuze electronic GmbH + Co. KG BCL 604...
  • Page 131 Capital letter Capital letter Capital letter OPENING BRACKET Opening bracket REVERSE SLANT Reverse slant CLOSING BRACKET Closing bracket CIRCUMFLEX Circumflex UNDERSCORE Underscore ‘ GRAVE ACCENT Grave accent Lower case letter Lower case letter Leuze electronic GmbH + Co. KG BCL 604...
  • Page 132 Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter OPENING BRACE Opening brace VERTICAL LINE Vertical line CLOSING BRACE Closing brace TILDE Tilde DELETE (RUBOUT) Delete Leuze electronic GmbH + Co. KG BCL 604...
  • Page 133 Code type 02: Code 39 Figure 16.3: Code type 06: UPC-A Figure 16.4: Code type 07: EAN 8 Figure 16.5: Code type 08: EAN 128 Figure 16.6: Code type 10: EAN 13 Add-on Leuze electronic GmbH + Co. KG BCL 604...
  • Page 134 16.2.2 Module 0.5 Figure 16.9: Code type 01: Interleaved 2 of 5 Figure 16.10: Code type 02: Code 39 Figure 16.11: Code type 06: UPC-A Figure 16.12: Code type 07: EAN 8 Leuze electronic GmbH + Co. KG BCL 604...
  • Page 135 Figure 16.13: Code type 08: EAN 128 Figure 16.14: Code type 10: EAN 13 Add-on Figure 16.15: Code type 11: Codabar Figure 16.16: Code 128 Leuze electronic GmbH + Co. KG BCL 604...

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