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GIO ITALIA, RZR Manual

Introduction

All GIO scooters have similar assembly instructions, however some models have different assembly for the front wheel, different LCD display and battery attachment.

On the following pages you will find assembly instructions and controls description of the GIO ITALIA 500W Electric Scooter.
If any additional information needed, don't hesitate to contact GIO Customer Service Support at:
1-877-274-0480
support@giobikes.com

Tools Requirement:

  1. Wrench: 15mm + 14mm + 12mm + 10mm or adjustable wrench.
  2. Screwdrivers
  3. Utility knife

Accessories and hardware enclosured:

  1. Front wheel
  2. Front fork covers
  3. Mirrors set
  4. Rear trunk box
  5. Rain cover
  6. Charger
  7. Users manual
  8. Foot pegs set
  9. Pedal cranks set
  10. U-Lock + keys
  11. Hardware

Setting Up

  1. Remove the scooter from the crate and place it on a main kick stand
    Tools Requirement

    Setting Up - Step 1
  1. Remove front wooden base support
    Tools Requirement

    Setting Up - Step 2
    Setting Up - Step 3
  1. Cut the plastic straps that holding the front drum brake and left side brake lever
    Tools Requirement

    Setting Up - Step 4
  1. Insert spacer on the right side of the front wheel
    Tools Requirement

    Setting Up - Step 5
    Setting Up - Step 6
    1. Install front brake drum into the front wheel and install the wheel
      Note! Make sure the front fork pin is installed properly on the round mount on the brake drum

      Tools Requirement

      Setting Up - Step 7
    2. Install front brake drum into the front wheel and install the wheel
      Note! Make sure the front fork pin is installed properly on the mount on the brake drum

      Tools Requirement

      Setting Up - Step 8
  1. Tighten up the self lock nut
    Tools Requirement


    Setting Up - Step 9
  1. Install front fork covers
    Tools Requirement

    Setting Up - Step 10
  1. Install front mirrors.
    After adjusting the mirrors, tighten up the support nut!

    Tools Requirement

    Setting Up - Step 11

    Setting Up - Step 12
  1. Pedals installation:
    1. Install both cranks (L+R) on the middle axle. Make sure, that the hole on the crank line up with spring ball on the axle
      Tools Requirement




      Note, pedals and cranks are designed for particular sides. Correct side stamp located on the crank/pedal.
      Setting Up - Step 13
    2. Screw the pedal (foot peg) into the crank. Note, Thread direction: right side - clockwise, left side – counterclockwise.
      Tools Requirement

      Setting Up - Step 14
      Setting Up - Step 15
  1. Rear trunk installation:
    Tools Requirement
    1. Place rubber spacers on the rear rack.
      Setting Up - Step 16
    2. Install the hardware and tighten up the bolts.
      Setting Up - Step 17
    1. Open the seat compartment and connect the battery:
      Tools Requirement

      Setting Up - Step 18
    2. Open the seat compartment and connect the battery:
      Tools Requirement

      Setting Up - Step 19
    1. Brakes adjustment:
      * To adjust front / rear brakes: raise front/rear wheels, turn the wheel by hand and tighten clockwise the adjusting nut. Brakes are adjusted when you hear the pads touching the wheel drum.
      Tools Requirement


      Setting Up - Step 20
    2. Brakes adjustment:
      * To adjust front / rear brakes: raise front/rear wheels, turn the wheel by hand and tighten clockwise the adjusting nut. Brakes are adjusted when you hear the pads touching the wheel drum.
      Tools Requirement


      Setting Up - Step 21
    1. Controls description:
      Setting Up - Step 22
    2. Controls description:
      Setting Up - Step 23
    1. Speedometer description:
      Setting Up - Step 24
    2. Speedometer description:
      Setting Up - Step 25
  1. Antitheft protection system:
    1. Alarm: To engage the alarm - turn the switch off and remove the key. Press the horn button for a few seconds and release (beep sound sounds) – Alarm is ON. To disengage the alarm – insert the key and turn the switch off - Alarm is OFF.
    2. Rear wheel lock: To engage - Insert the round key into green lock (located on the left side of the rear wheel) and turn the key clockwise 360°. Turn the wheel by hand to engage the lock. To disengage – Insert the round key into green lock (located on the left side of the rear wheel) and turn the key counterclockwise 360°. Turn the wheel by hand to disengage the lock.
      Setting Up - Step 26
  1. Serial Number location:
    Electric scooter is considered as a bicycle so no registration required, however for your own records you might want to record the serial number of the scooter. The S.N (16.1) located on the back side of the steering column. To see the S.N, remove the plastic cover (16.1) below the gloves compartment – the S.N should be visible.

    Setting Up - Step 27


After assembling the scooter, please check all nuts and screws are tighten after your first ride.

Documents / Resources

Download manual

Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.

Download GIO ITALIA, RZR Manual

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