WEG ADL500 Hardware And Start Up Manual
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WEG ADL500 Hardware And Start Up Manual

WEG ADL500 Hardware And Start Up Manual

Vector inverter for lifts with synchronous/asynchronous motors
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Motors | Automation | Energy | Transmission & Distribution | Coatings
Vector inverter for lifts with
synchronous/asynchronous motors
ADL500
Hardware and start up
User Manual
Language: English

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Summary of Contents for WEG ADL500

  • Page 1 Motors | Automation | Energy | Transmission & Distribution | Coatings Vector inverter for lifts with synchronous/asynchronous motors ADL500 Hardware and start up User Manual Language: English...

  • Page 2: Information About This Manual

    WEG Automation Europe S.r.l. has the right to modify products, data and dimensions without notice. The data can only be used for the product description and they can not be understood as legally stated properties.

  • Page 3: Table Of Contents

    7.3.2 I/O and Relays connection ..............................28 7.3.3 Feedback Connection ................................. 29 7.3.3.1 Phasing ................................... 35 7.3.4 +24V supply connection ..............................36 7.3.5 Safety STO connection (SFTY-STO) ........................... 36 7.3.6 Led ...................................... 36 ADL500 • Quick installation guide - Specifications and connection...
  • Page 4 8.2.12 Messagges ..................................58 8.2.13 Saving and recovery of new parameter settings ....................... 58 8.2.13.1 Saving and recovery of new parameter settings on optional keypad KB-ADL500 ..........58 8.2.13.2 Saving and recovery of new parameter settings on USB ..................60 8.2.14 Asynchronous/Synchronous selection..........................

  • Page 5: Safety Precautions

    Use for intended purpose only The power drive system (electrical drive + application plant) may be used only for the application stated in the manual and only together with devices and components recommended and authorized by WEG. 1.2 Safety precaution The following instructions are provided for your safety and as a means of preventing damage to the product or compo- nents in the machines connected.

  • Page 6: Instruction For Compliance With Ul Mark (Ul Requirements), U.s. And Canadian Electrical Codes

    Canadian electrical codes Short circuit ratings ADL500 inverters must be connected to a mains capable of supplying a symmetrical short-circuit power of less than or equal to “xxxx A rms. The values of the “xxxx” A rms short-circuit current, in accordance with UL requirements ( ASME17.5/CSA B44.1 ), for each motor power rating (Pn mot in the manual) are shown in the table below.

  • Page 7: Introduction To The Product

    2 - Introduction to the product The ADL500 is the result of WEG’s experience in the civil lift engineering sector, gained from its commitment to working in close partnership with leading operators in the sector to develop technical solutions and application programs.

  • Page 8: Dedicated Features

    (optional) operating system. WEG_DriveLabs (Configurator) Enhancement of WEG PC configurator features in the same “family feeling” programming. Includes an integrated real-time oscilloscope and 4 different levels of access. USB PORT USB port for import/export of inverter files, motor pre-configuration files and selection of language.

  • Page 9: Identification Of Components

    Cards for controlling and regulating the closed and open-loop power section. Commands, references and reactions are connected to these. 7. Output voltage Three-phase AC voltage. 8. Speed feedback encoder (see section "7.3.3 Feedback Connection" on page 29). ADL500 • Quick installation guide - Specifications and connection...

  • Page 10: Product Identification

    The code can be read by smartphones using dedicated applications or with specific industrial readers. I.e.: S9DL5565. ADL550-2150-XBL-F-4-EMS. 41GE038956 - Fw. 222 210 Appl. EFC 2.2.0 REV. HW A1 ADL500 • Quick installation guide - Specifications and connection...

  • Page 11: Transport And Storage

    Greatest relative air humidity occurs with the temperature @ 40°C (104°F) or if the temperature of the device is brought suddenly from -25 ...+30°C (-13°...+86°F). Greatest absolute air humidity if the device is brought suddenly from 70...15°C (158°...59°F). ADL500 • Quick installation guide - Specifications and connection...

  • Page 12: Specification

    Frequency range _______________________ ± 2000 Hz Max frequency ________________________ Flux vector CL control with feedback and brushless: 300Hz, FVOL: 150 Hz, VF: 600 Hz Min frequency ________________________ 0 Hz (*) referred to Full scale speed, PAR:680. ADL500 • Quick installation guide - Specifications and connection...

  • Page 13: Torque Control

    2150 1500 (*) ADL500 can only operate on IT networks devoid of any faults (between active parts and PE) or in the presence of temporary faults. Therefore an insulation monitor MUST be used to detect and enable prompt removal of any fault condition.

  • Page 14: Output Electrical Data

    The switching frequency is modified according to the inside temperature of the drive, as shown in the figure below. Figure 4.6.2: Ratio between switching frequency/heat sink temperature (kHz) T diss (°C) T diss th ADL500 • Quick installation guide - Specifications and connection...

  • Page 15: Kt: Ambient Temperature Reduction Factor

    4.7 Voltage level of the inverter for safe operations The minimum time between the moment in which an ADL500 inverter is disabled from the mains and that in which an operator can operate on internal parts of the inverter, without the danger of electric shock, is 5 minutes.

  • Page 16: Weights And Dimensions

    Figure 4.9.2:Size 2 dimensions 5.25 (1:1) (1:1) Dimensions: Width x Height x Depth Weight Sizes (mm) (inches) (kg) (lbs) ADL510-2... ADL530-2... 162 x 390 x 151 6,38 x 15,35 x 5,94 15,4 ADL550-2... ADL500 • Quick installation guide - Specifications and connection...

  • Page 17: Options

    In accordance with EN 12015, to obtain THD values < 35%, provide DC input inductance (see paragraph 5.2.1). The AC input chokes are strongly recommended in order to: limit the RMS input current of the ADL500 inverter. increase the life of intermediate circuit capacitors and reliability of input diodes.

  • Page 18: Ac Output Chokes

    5.3 AC output chokes The ADL500 inverter can be used with standard motors or motors designed specifically for use with inverters. The latter usually have a higher isolation rating to better withstand PWM voltage Examples of reference regulations are provided below: motors designed for use with inverters do not require any specific filtering of output from the inver- ter.

  • Page 19: External Braking Resistors

    The ADL-...-F models are standard equipped with an internal EMC filter to ensure compliance with the EN 12015 standard. Shielded motor power cables with a maximum length of 10 m must be used and the shielding must be grounded at both ends. ADL500 • Quick installation guide - Specifications and connection...

  • Page 20: Ultracapacitor Energy Storage Module

    (the closer together the trips, the greater the savings) without harmonic distortion and no additional stand-by consumption. The system recommended by WEG is a high-efficiency bidirectional DC/DC converter that integrates the ultra-capacitor energy storage module and connects it to the ADL500 inverter with a simple, two-wire connection. Caratteristiche Valori Dimensions (mm) 500 ...

  • Page 21: Emergency Floor Return Battery (Adl5

    In any case, battery monitoring and charger must be supplied externally. Emergency operation and connection diagram See section "7.9.4 Blackout emergency manoeuvres" on page 49 and "Figure 7.9.5: Emergency connection diagram with EMS module" on page 47. ADL500 • Quick installation guide - Specifications and connection...

  • Page 22: Mechanical Installation

    25 mm ( 0.98” ) 150 mm ( 6" ) 25 mm ( 0.98 ” ) 150 mm ( 6" ) 25 mm ( 0.98” ) 25 mm ( 0.98” ) ADL500 • Quick installation guide - Specifications and connection...

  • Page 23: Fastening Positions

    4 x M5 x 12 mm screws + Grover (spring-lock) washer + flat washer Size 2 (ADL5...-2...) 4 x M5 x 12 mm screws + Grover (spring-lock) washer + flat washer Note! Other dimensions see chapter "4.10 Weights and dimensions" on page 16. ADL500 • Quick installation guide - Specifications and connection...

  • Page 24: Wiring Procedure

    7 - Wiring Procedure Adjustable frequency ADL500 drives are electrical apparatus for use in for civil lifting installations. Parts of the Drives are energized during operation. The electrical installation and the opening of the device should Warning! therefore only be carried out by qualified personnel.

  • Page 25: Location And Identification Of Terminals And Leds

    (17) Securing of Omega power cable (18) Omega connection for shielding of terminal T2 "7.3.2 I/O and Relays connection" on page 28 Operation and diagnostics LEDs "7.3.6 Led" on page 36 ADL500 • Quick installation guide - Specifications and connection...

  • Page 26: Power Section

    The minimum cross-section for both ground connections must comply with EN61800-5-1 prescriptions. Always ground both points on structural steel. 7.2.3 Connection of shielding (recommended) Optional KIT-PWR SHIELD ASSY: - Cod. S72684S12 (size 1) - Cod. S72684S13 (size 2) ADL500 • Quick installation guide - Specifications and connection...

  • Page 27: Emc Guide Line

    Use power shield kit to connect shield of motor cable to drive. Note! For further information regarding electro-magnetic compatibility standards, according to Directive 2014/30/EU, conformity checks carried out on WEG appliances, connection of filters and mains inductors, shielding of cables, ground connections, etc., consult the “Electro-magnetic compatibility guide”...

  • Page 28: Internal Emc Filter (Standard)

    7.2.7 Connection of AC and DC chokes (optional) (For three-phase ADL500 only). The drive can use both a three-phase choke on the AC power line and, for 1040 ... 2150 sizes only, a DC choke between terminals C1 and C.

  • Page 29: Feedback Connection

    (1) Secure the braided shielded cable to the ome- ga at terminal XE (in the case of reduced lateral space it is possible to use the GND PLATE KIT (2), code S72684G13). Encoders provide motor speed and position feedback. ADL500 • Quick installation guide - Specifications and connection...

  • Page 30: Technical Specification

    The regulation algorithms in the ADL500 drive are capable of controlling asynchronous and permanent magnet synchronous (brushless) motors. With asynchronous motors the regulation algorithm may or may not use the speed measurement obtained from the encoder reading. With brushless motors the regulation algorithm needs an encoder that also allows the absolute motor position to be verified.
  • Page 31 Encoder supply (PAR 2102) to balance the loss of voltage due to the length of the encoder cable and load current. PAR 2102 Encoder supply, range: min=5.2V, max= 20V step of 0.1V; default=5,2V. ADL500 • Quick installation guide - Specifications and connection...
  • Page 32 Figure 7.3.6: Connection Encoder Biss + 2 Freeze Fast input 2 (**) Fast input 1 (**) 0V Fast input (**) 0VE out +VE out (*) Connection of shielding, see figure 7.3.2 (**) on ADL550 only ADL500 • Quick installation guide - Specifications and connection...
  • Page 33 Figure 7.3.8: Connection digital encoder 3 Channels + 2 Freeze (TTL Line Driver / push pull) Fast input 2 (**) Fast input 1 (**) 0V Fast input (**) 0VE out +VE out (*) Connection of shielding, see figure 7.3.2 (**) on ADL550 only ADL500 • Quick installation guide - Specifications and connection...

  • Page 34: Technical Specifications

    (**) For ADL550 only For connecting pins 8, 10 and 12 see figure 7.z.w Figure 7.3.11: circuit with resistance and zener diode (from 3V3) for single ended HTL configurations 0VEout +VEout ADL500 • Quick installation guide - Specifications and connection...

  • Page 35: Phasing

    (A-, B-, Z-) the resistance circuit plus zener diode. Repeat Encoder (TTL line-driver) (ADL510-530-550) ADL500 have an incremental encoder output with TTL Line Driver levels to be used to repeat the servomotor feedback device. This function is performed via HW and an encoder output can be repeated with a programmable divider.

  • Page 36: Supply Connection

    ADL530 ADL550 Yellow Braking Yellow Contactor closing command status Green Enable Current limit Generic alarm Green CAN 1 S-BY Yellow Stand-by Green Direction up DOWN Green Direction down Green Power Supply ON ADL500 • Quick installation guide - Specifications and connection...

  • Page 37: Eth-Pc Ethernet Interface (Rj45 Connector)

    The PC is connected directly to the ADL500 drive. If the ADL500 is configured in “DHCP” (IP parameterization, PAR 9608 set to “DHCP”), since no DCHP server is availa- ble in this topology, the ADL500 will acquire the local address 169.254.10.10.

  • Page 38: Can Interface

    As regards terminations: the first and last termination on the CAN network must have a 120 ohm resistor between pins L and H. If the ADL500 drive is in one of these positions, the termination resistor can also be inserted using the jumper P5 on the regulation board can be turned (ON) (the top cover must be removed, see section "A.1.1 - Installation"...

  • Page 39: Optional Keypad Interface (Rj45 Connector)

    Caution KIT REMOTE KB-ADL500 The keypad can be used remotely from distances of up to 5 or 10 m: using the appropriate KIT REMOTE KB-ADL500 5mt/10mt, codes S5P11TK1 and S5P11TK2 respectively. The kits consist of an Ethernet cable with male RJ45 connectors and a female-to-female adapter.

  • Page 40: Connection Diagrams

    SAFETY EN + SAFETY EN - EN - SAFETY-STO (AD550 only) SAFETY OK1 Resettable fuse SAFETY OK2 12 +24V_OUT Isolated power supply for Inputs/Outputs 0 V (+24 V_EXT) 0V (24V_OUT) Chassis ADL500 • Quick installation guide - Specifications and connection...

  • Page 41: Typical Connection Diagram

    AC CHOKE L1 OPTIONAL KEYPAD ETH-PC WIFI BRAKING RESISTOR POWER ADL530 SECTION DC CHOKE DIGITAL OUTPUT (ADL550 4 TO 22KW) XE-XER DIGITAL INPUT DOOR BRAKE DRIVE OK CONTACTOR CONTACTOR OPTIONAL K31M K31M ADL500 • Quick installation guide - Specifications and connection...
  • Page 42 AC CHOKE L1 OPTIONAL KEYPAD ETH-PC BRAKING RESISTOR POWER ADL510 SECTION DC CHOKE DIGITAL OUTPUT (ADL550 4 TO 22KW) XE-XER DIGITAL INPUT DOOR BRAKE DRIVE OK CONTACTOR CONTACTOR OPTIONAL K31M K31M ADL500 • Quick installation guide - Specifications and connection...

  • Page 43: Safety Connections

    STO (EN 61800-5-2- SIL3). To use this type of connection reference should be made to the safety and installation instructions in the ADL550 / ADL550-ICS "Safe Torque Off", cod. 1S95STOENW, downloadable from the WEG website (https://www.weg.net/...). Warning! Figure 7.9.5: Connections safety for control with a single contactor...
  • Page 44 4 TO 22KW) XE-XER DOOR BRAKE DRIVE OK CONTACTOR CONTACTOR OPTIONAL (*) dalla versione di scheda di regolazione -8 (visibile dal parametro 198) questo collegamento aggiuntivo di fast enable non è più necessario. ADL500 • Quick installation guide - Specifications and connection...

  • Page 45: Emergency And Plan Replenishment In The Event Of A Blackout

    (For example, if with the + sign of the moving engine the car goes down you must specify that the + sign is equivalent to the car going down). ADL500 • Quick installation guide - Specifications and connection...

  • Page 46: Emergency Manoeuvres Battery Saving

    11092 min vel time otherwise the maneuver turns into energized maneuver. The speed of the cabin com motor powered is Warning! determined by the parameter 11014 Em max speed Sav bat. ADL500 • Quick installation guide - Specifications and connection...

  • Page 47: Return To The Floor In Case Of Blackout With Ems Module (Models Adl5.0

    7) The K1M relay must be closed at least 200ms after the EM input is disabled. Timer Timer > 20ms ADL500 • Quick installation guide - Specifications and connection...

  • Page 48: Automatic Manoeuvring To Return To The Floor In Case Of A Blackout With Ups

    (8) KE can be brought to ON status, with a delay, manually or automatically via network failure verification devices and by using the OK drive output. (9) At the end of the sequence KE must be OFF. ADL500 • Quick installation guide - Specifications and connection...

  • Page 49: Braking

    11,5 16,3 2110 20,2 28,5 2150 20,2 28,5 Irms Braking unit rated current, duty cycle = 50% Peak current that can be delivered for max 60 seconds Minimum braking resistance value ADL500 • Quick installation guide - Specifications and connection...
  • Page 50 800 Vdc 768 Vdc 758 Vdc 670 Vdc 660 Vdc 394 Vdc 384 Vdc Note! For the combination of recommended braking resistors refer to chapter "5.4 External braking resistors" on page 19. ADL500 • Quick installation guide - Specifications and connection...

  • Page 51: Use Of The Optional Keypad (Kb-Adl500)

    8. Use of the optional keypad (KB-ADL500) This section describes the optional KB-ADL500 programming keypad (cod. S5P11T) and how to use it (display and programming parameters). Note ! For the connetion refer to section "7.6 Optional Keypad interface (RJ45 connector)" on page 39.

  • Page 52: Navigating With The Optional Keypad

    Input value too high the value entered too high Input value too low the value entered too low Out of range attempt to insert a value outside the min. and max. limits ADL500 • Quick installation guide - Specifications and connection...

  • Page 53: Scanning Of The Parameters

    Using the ◄ and ► keys, the cursor can be moved to all the digits, including trailing zeros that are normally not displayed. With the ▲ and ▼ keys, the digit under the cursor is increased or decreased. Press E to confirm the modification or ESC to cancel. ADL500 • Quick installation guide - Specifications and connection...
  • Page 54 Press E to activate modification mode. The entire line is displayed in reverse. The elements of the list of parameters associated with this parameter can be scrolled using the ▲ and ▼ keys. Press E to confirm the modification or ESC to cancel. ADL500 • Quick installation guide - Specifications and connection...

  • Page 55: Control Type

    DRIVE INFO Press E to execute 04.03 DRIVE CONFIG 04.04 ALARM CONFIG 01 /18 01 /18 PAR: PAR: Save parameters Save parameters In Progress Done To exit, press the ◄ key. ADL500 • Quick installation guide - Specifications and connection...

  • Page 56: Configuration Of The Display

    ADL510, ADL530 and ADL550 (from WEG_DriveLabs configurator) • Install the WEG_DriveLabs configurator on the PC (available on the web site at the path https://www.weg.net/...) • Connect the Ethernet cable to the PC Ethernet port and the ADL5x0 drive ETH-PC port;...

  • Page 57: Access Level Selection

    5) Moment the alarm occurred in machine time. The list of alarms is scrolled using the ▲ and ▼ keys. Note ! For further information, see chapter "10.1 Alarms" on page 80. ADL500 • Quick installation guide - Specifications and connection...

  • Page 58: Alarm Reset

    Note! For further information, see chapter "10.3 Messages" on page 88. 8.2.13 Saving and recovery of new parameter settings 8.2.13.1 Saving and recovery of new parameter settings on optional keypad KB-ADL500 (ADL550 and ADL530 only). Note! This function is available for KB-ADL500 keypads only from firmware ver-...
  • Page 59 , then connect the keypad to the drive where the new setting is to be saved and follow the procedu- re described in paragraph "Load parameters from keypad". To prevent possible damage to equipment, it is advisable to disconnect and connect the keypad with the drive off. Caution ADL500 • Quick installation guide - Specifications and connection...

  • Page 60: Saving And Recovery Of New Parameter Settings On Usb

    Press E to reset the drive and restart in the new operating mode. Note! Important: the default parameters including the LIFT application are reloaded. This can only be done with the drive disabled. ADL500 • Quick installation guide - Specifications and connection...
  • Page 61 Press E to reset the drive and restart in the new operating mode. Note ! Important: the default parameters including the LIFT application are reloaded. This can only be done with the drive disabled. ADL500 • Quick installation guide - Specifications and connection...

  • Page 62: Commissioning Via Keypad

    Always connect the Drive to the protective ground (PE) via the marked connection. ADL500 Drives and AC Input filters have ground leakage currents greater than 3.5 mA. EN 61800-5-1 specifies that with leakage currents greater than 3.5 mA the protective conductor ground connection (...

  • Page 63: Drive Setup

    Press ▼ to go to the next step or press E to load the parameters from USB. Note! Before loading new parameters from USB it is recommended to perform a load default operation followed by a save parameter. ADL500 • Quick installation guide - Specifications and connection...

  • Page 64: Startup Wizard For Asynchronous Motor

    The format of the function selection page is as follows: 01 STARTUP WIZARD STARTUP WIZARD 02 OPTIMIZ. WIZARD Set comm mode? 03 TROUBLESHOOTING 04 DRIVE E=Yes Down=Next Pressing the E key, the function to be programmed is accessed. ADL500 • Quick installation guide - Specifications and connection...
  • Page 65 STARTUP WIZARD PAR: (0) ASY SSC (Default) Set motor data? Control type (1) ASY FOC ASY SSC Value: E=Yes Down=Next 02 /09 PAR: 2000 Range: 230 ... 480V  Rated voltage Def: ADL500 • Quick installation guide - Specifications and connection...

  • Page 66: Rated Current

    These data are lost if the device is switched off. To save the motor data follow the procedure described in step 9. At the end of the procedure proceed to next step. ADL500 • Quick installation guide - Specifications and connection...
  • Page 67 Range: 0 ... 100,000  Load wei g ht Def: 09 /09 PAR: 11156 Range: 0 ... 10000  Rope wei g ht Def: At the end of the procedure proceed to next step. ADL500 • Quick installation guide - Specifications and connection...
  • Page 68 By manually entering values of multispeed these are limited to the cabin speed, while following a change in the mechanical parameters that change the cabin speed, will be returned to the default values percentages. ADL500 • Quick installation guide - Specifications and connection...
  • Page 69 Progress 100% Done Press ESC to abort Open Enable input (1) Press the E key to proceed to the autotune procedure. (2) Press the E key to start the autotune procedure. ADL500 • Quick installation guide - Specifications and connection...

  • Page 70: Save Parameters

    (1) Press the E key to start the save parameters procedure. (2) Press E to confirm (3) End of procedure (4) When the parameters have been saved correctly the drive displays this screen to show that the startup wizard is complete. ADL500 • Quick installation guide - Specifications and connection...

  • Page 71: Startup Wizard For Brushless Motors

    (0) None (default), (1) Digital, (2) Sinus, 02 /07 PAR: 2132 (3) Sinus SINCOS, (4) Sinus ENDAT,  Encoder mode ENDAT (5) Sinus BiSS, (6) Digital (7) BiSS, (8) Sinus SSI Value: ADL500 • Quick installation guide - Specifications and connection...
  • Page 72 Pole pairs: Number of motor pole pairs; see data plate. Torque constant [Nm/a] : (KT) Ratio between the torque generated by the motor and the current required to supply it. ADL500 • Quick installation guide - Specifications and connection...
  • Page 73 Range: 0 ... 100,000  Load wei g ht Def: 09 /09 PAR: 11156 Range: 0 ... 10000  Rope wei g ht Def: At the end of the procedure proceed to next step. ADL500 • Quick installation guide - Specifications and connection...
  • Page 74 By manually entering values of multispeed these are limited to the cabin speed, while following a change in the mechanical parameters that change the cabin speed, will be returned to the default values percentages. ADL500 • Quick installation guide - Specifications and connection...
  • Page 75 The drive carries out the motor autotune procedure (real measurement of motor parameters) and the automatic pha- sing of the absolute encoder (the brake must be blocked). Autotuning may take a few minutes. ADL500 • Quick installation guide - Specifications and connection...
  • Page 76 To save the new parameter settings, so that they are maintained also after power-off, proceed as follows: 01 /01 01 /01 STARTUP WIZARD PAR: PAR: Save parameters Save parameters Save parameters? Press E to execute In progress E=Yes Down=Next ADL500 • Quick installation guide - Specifications and connection...
  • Page 77 (1) Press the E key to start the save parameters procedure. (2) Press "E" to confirm (3) End of procedure (4) When the parameters have been saved correctly the drive displays this screen to show that the startup wizard is complete. ADL500 • Quick installation guide - Specifications and connection...

  • Page 78: Optimization Wizard

    > Run a new ride up > Run a new ride down Press ESC to exit Press ESC to exit Press ESC to exit Procedure not successfully completed. Short run error. Wrong direction error. ADL500 • Quick installation guide - Specifications and connection...

  • Page 79: Troubleshooting

    Typical causes could be intrinsic resonances of the system itself. insufficient guides lubrification, ovalized Up=Back Down=Exit guide wheels, etc. If you need any advice on vibration damping you can contact after-sale service. ADL500 • Quick installation guide - Specifications and connection...

  • Page 80: Troubleshooting

    - If the motor is not provided with a blower: the load is too high at slow speeds. Cooling the fan on the motor shaft is not sufficient for this load cycle. - The motor is used at less than the rated frequency, causing additional magnetic losses. ADL500 • Quick installation guide - Specifications and connection...
  • Page 81 Solution: Switch the drive off and then back on. If the error persists, contact the technical service centre. Mot phase loss Condition: One or more motor output power phases missing while motor is turning. ADL500 • Quick installation guide - Specifications and connection...
  • Page 82 The applciation that has been downloaded uses an incorrect task number (Info). 0067H-103 The application that has been downloaded has an incorrect software configuration. 0068H-104 The application that has been downloaded has a different Crc on the DataBlock and Function table. ADL500 • Quick installation guide - Specifications and connection...
  • Page 83 Cause: The firmware on the optional encoder card is incompatible with that on the regulation card. The information received from the encoder is not reliable Solution: Contact WEG in order to update the firmware on the optional encoder card. Recovery mode...

  • Page 84: Efc Application Alarms

    Condition: External alarm signal triggered (PAR 11258). Solution: Check causes enabling external alarm signal, increase hold off time (PAR 11266). No battery Condition: Battery monitoring alarm triggered. Solution: Check whether battery is properly connected to drive. ADL500 • Quick installation guide - Specifications and connection...

  • Page 85: Speed Fbk Loss Alarm According To The Type Of Feedback

    Solution: Check the connection of the clock and encoder-drive data, check the connection of the screen, check the encoder supply voltage, check parameter 2102 Encoder supply, check parameters 7106 BiSS N bit ST and 7108 BiSS N bit MT. ADL500 • Quick installation guide - Specifications and connection...
  • Page 86 Selected field does not yet exist No encoder error, no error message Data field operations disabled Analog monitoring inoperative Counting register overflow Encoder analog signals are unreliable Wrong synchronization or offset ADL500 • Quick installation guide - Specifications and connection...

  • Page 87: Reset Speed Fbk Loss Alarm

    Cause: Firmware on option card incompatible with firmware on regulation card. 0x200 lity error When this has been signalled the information obtained from the encoder is not reliable. Solution: Contact WEG in order to update the firmware on the optional card. ADL500 • Quick installation guide - Specifications and connection...

  • Page 88: Messages

    - Rated speed, Motor rated speed in rpm. • (ADL500 for Asynchronous motor) Take care not to set the Rated speed parameter to the synchronous speed. The value of the Rated speed parameter must be less than: [(Rated frequency * 60) / Pole pairs].
  • Page 89 Condition: may occur during loading of the Mdplc application The Mdplc application present on the drive is not run. 0004H-4 The application downloaded has a different Crc on DataBlock and Function table ADL500 • Quick installation guide - Specifications and connection...
  • Page 90 Condition: this may occur when powering the drive, if the incorrect enable key is inserted for a given firmware function. xxxxH-x Solution: Ask WEG to supply the correct key to enable the desired firmware function. Key expiring Condition: this may occur at drive power-on if the incorrect enabling key was inserted for a given firmware function. At this stage the firmware...

  • Page 91: Appendix

    Appendix A.1 - Optional cards A.1.1 - Installation Only one option card can be installed, either an EXP-IO1-ADL500 or an EXP-DCP-ADL500. Use only the screws supplied with the option card. Caution Use a Phillips screwdriver (Ph2) to loosen the 4 M3 screws (2) and then remove the top cover (1);...

  • Page 92: Optional Card Exp-Io1-Adl500

    TB2 terminal – Digital inputs Signal Description Command Associated parameter DI_4X Digital input 4X DI_3X Digital input 3X DI_2X Digital input 2X DI_1X Digital input 1X DI_CM Digital input common reference ADL500 • Quick installation guide - Specifications and connection...

  • Page 93: Optional Card Exp-Dcp-Adl500

    DATA + (A) REF (GROUND) For the connection reference should be made to the DCP specifications (see next screen). DATA + (A) DATA - (B) The connection have no galvanic isolation! Caution ADL500 • Quick installation guide - Specifications and connection...

  • Page 94: Input/Output Features

    0 (4) mA to 20 mA Input R 500 Ω Resolution 12 Bits (11 + sign) Precision 1% of full scale Isolation AI-1 AI-1 AI-1 (*) Select input V/I (V=OFF, I=ON) ADL500 • Quick installation guide - Specifications and connection...
  • Page 95 0 to + 110V 125V max) Load 200mA @ +24V (250 ) or 200 mArms @ 110V (250 max) Thresholds < 5V – V > 18V Max blocking voltage 400V ADL500 • Quick installation guide - Specifications and connection...

  • Page 96: Selection Of Voltage/Current At Analog Input Ai1

    PC’s autonomously acquire an IP address belonging to “link local” family: 169.254.x.y. If the PC’s Ethernet configuration has to be modified, for example in case of ADL500 static IP configuration, here are the operations to do: For Windows XP under Control Panel - >...

  • Page 97: Brake Monitoring System

    The purpose of the brake fault alarm is to check whether the states of the two feedback signals from the brake are consistent and, in case of doubt, to include a function whereby the ADL500 drive stops the system. The procedure for including the alarm is described below.

  • Page 98: Maintenance Of The Brake Fault Alarm Function

    Depending on how the 11204 parameter is set, which defines how the lift should behave in the event of an alarm, the engine stops immediately or when the ride is over. ADL500 • Quick installation guide - Specifications and connection...

  • Page 99: Troubleshooting

    PAR 11252 Brake fbk A3 sel and PAR feedback signals disconnected PAR 11236 Brake fbk src setting. 11236 Brake fbk src must not be set to Null or Brake Cont Mon. ADL500 • Quick installation guide - Specifications and connection...
  • Page 100 HW + Quick Start Manual WEG Automation Europe S.r.l. Via Giosuè Carducci, 24 Serie: ADL500 21040 Gerenzano (VA) · Italy Revisione: 1.0 info.motion@weg.net Data: 09/02/2024 Codice: 1S95QSEN Technical Assistance: technohelp@weg.net Customer Service: salesmotion@weg.net www.weg.net...

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