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Vermont Castings VCO680A
Owner's Manual
Shop genuine replacement parts for Vermont Castings
VCO680A
Find Your Vermont Castings Grill Parts - Select From 273 Models
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Summary of Contents for Vermont Castings VCO680A

  • Page 1 This Owner's Manual is provided and hosted by Appliance Factory Parts. Vermont Castings VCO680A Owner's Manual Shop genuine replacement parts for Vermont Castings VCO680A Find Your Vermont Castings Grill Parts - Select From 273 Models -------- Manual continues below --------...
  • Page 2 Assembly and Owner’s Manual Portable Gas Grill VC0620P 6000 Series VC0680P 8000 Series VC0680N 8000 Series ASSEMBLER / INSTALLER: Leave these instructions with the consumer. CONSUMER / USER: Read all of these instructions and keep them in a safe place for future reference. FOR YOUR SAFETY FOR YOUR SAFETY If you smell gas:...
  • Page 3 Statement of Commitment Congratulations and thank you for your purchase of your new Vermont Castings grill. We are pleased that you have recognized the value of the design, function, and quality of components used in this product. We believe it is among the finest on the market.
  • Page 4: Table Of Contents

    Table of Contents Page Number Chapter 1 - INSTALLATION Necessary Information ......Choosing a Safe Location ......Portable L.P.
  • Page 5: Chapter 1 - Installation

    Portable Gas Grill ( VC0620P 6000, VC0680P 8000 VC0680N Series Installation Chapter Necessary Information to · Operating this or any gas-fired appliance in an enclosed area can produce a build-up Safely Use a Gas Grill of carbon-monoxide, which could result in injury or death.
  • Page 6: Portable L.p. Gas Grills

    9. Make sure that the drip pan is in place under the grill bottom. · Hot drippings from cooking food could damage the fuel supply system. IMPORTANT: NEVER leave a grill unattended when in use. Portable L.P. Gas Barbecue Grills WARNING: Do not use natural gas in an appliance designed for L.P.
  • Page 7: Fuel Regulator And Hose

    4. The pressure regulator and hose assembly provided is factory set at an outlet Dual Burner pressure of 11 inches water column (.4 lb. Fuel-Control Valve per sq. Inch). WARNING: Any attempt to adjust the Type 1 Fuel Valve regulator is dangerous and could create a Regulator Orifice situation causing personal injury or property...
  • Page 8: Heat Shield

    terminating in a Type 1 L.P. gas-cylinder- percent full. valve outlet. A Type 1 compatible cylinder c.) If the information in (a.) and (b.) Is not with a Type 1 cylinder valve has a positive followed exactly, a fire causing serious injury seating connection that does not permit gas or death may occur.
  • Page 9: Take These Instructions To The L.p. Gas Dealer

    Take These Instructions to the L.P. Gas Dealer When using a cylinder exchange, be sure the The L.P. gas cylinder has a Type 1 cylinder exchanged cylinder is a Type 1 cylinder; a 510 valve with a back-check module in its outlet POL cylinder will not fit a Type 1 regulator.
  • Page 10: Chapter 2 - Assembly Instructions

    Portable Gas Grill ( VC0620P 6000, VC0680P 8000 VC0680N Series Assembly Instructions Chapter Tools needed to assemble grill: Getting Started Getting Started · flat-head screwdriver 1. Please follow the steps in the order that 1. Please follow the steps in the order that ·...
  • Page 11: Step 1 ( Identifying Parts )

    Assembly Step 1 - Identifying the Grill Parts Locate these parts: Heat Indicator (1) handle standoff (2) handle (1) grill lid (1) warming rack (1) grill bottom assembly (1) cast iron (burner cooking grids assembly 6100 series Installed) 8100 series (2) grease pan (1) rock grate (1) heat shield (1)
  • Page 12: Step 2 ( Assemble Pillar To Base )

    Assembly Step 2 - Attach the Base to the Pillar locking Tools Needed: caster 3/8” wrench 7/16” wrench back side of base, upside down USE HARDWARE BAG 1/4-20 hex nut (4) 1/4-20 x 3/4” bolt (4) LOCATE THESE PARTS: back side of pillar, upside down pillar assembly (1)
  • Page 13: Step 3 ( Attach Grill Bottom )

    Assembly Step 3 - Attach Grill Bottom to Pillar Tools Needed: back side of grill 3/8” wrench 7/16” wrench USE HARDWARE BAG 1/4-20 nut (4) 1/4-20 x 1” bolt (4) LOCATE THESE PARTS: grill bottom assembly (1) Working from the back (open) side of the pillar, set the heat shield on top of the pillar.
  • Page 14 Assembly Step 3 - Continued IMPORTANT: Make sure the control valve ends are properly seated inside the burner tubes as shown. (The control valve ends are attached to the pillar; the burner tubes are attached and extend through the grill bottom.) Improper installation and connection of the burner tubes to the control valves is dangerous...
  • Page 15: Step 4 ( Side Tables )

    Assembly Step 4 - Attach the Side Tables USE HARDWARE BAG Tools Needed: 1/4-20 x 3/4” bolt (8) 3/8” wrench 1/4-20 hex nut (8) LOCATE THESE PARTS: 7/16” side table (2) wrench Insert the 3/4” bolts through the holes in the support brackets of the side table.
  • Page 16: Step 5 ( Assemble Grill Lid )

    Assembly Step 5 - Assemble the Grill Lid USE HARDWARE BAG Tools Needed: 1/4” x 1-1/8” 1/4-20 hex flat-head hinge pin (2) nut (4) screwdriver standoff 7/16” gasket (2) wrench 1/4-20 x 5/8” hairpin (2) bolt (4) LOCATE THESE PARTS: handle handle (1) standoff (2)
  • Page 17 Assembly Step 5 - continued Hold the lid to align the hinge holes. Insert a hinge pin through the hinge hole in the lid and into the hole in the bottom hinge strut. After the hinge pin is in place, insert a hair pin through the hole of the hinge pin to secure it.
  • Page 18: Step 6 ( Internal Parts )

    Assembly Step 6 - Installing the Internal Grill Parts No Tools are Needed. LOCATE THESE PARTS: rock grate ceramic Place the single rock grate into the grill Place the single rock grate into the grill briquettes bottom. bottom. (1 package) cast iron cooking grids 6000 series (1)
  • Page 19 Assembly Step 6 - continued 3. It is important to properly arrange all the ceramic briquettes onto the rock grate to allow for good air flow during use. NOTICE THE SPACING: The proper amount of briquettes are supplied and there is no need to add more.
  • Page 20: Installing An L.p. Gas Cylinder

    Installing an L.P. Gas Cylinder Obtain a filled L.P. gas cylinder. Read and follow all directions on the cylinder and fuel Items Needed: hose safety tags. L.P. Gas Cylinder WARNING: Connect the L.P. cylinder to the (1 FILLED) grill outdoors only. NOTE: Some Working from behind the grill, set the L.P.
  • Page 21: Connecting An L.p. Gas Cylinder

    Connecting the L.P. Gas Cylinder 7. Make sure the hose has no kinks or sharp bends and clears any areas that will become hot during use. Never put strain on the hose where it joins a fitting. The rubber fuel supply hose must not touch the bottom grill casting during use.
  • Page 22: Connecting To Natural Gas

    Natural Gas Grills - Connecting to Natural Gas (for specially equipped natural gas grills only) DANGER: EXPLOSIVE AND FLAMMABLE! A quick-connect coupling sleeve with 3/8” If the appliance is for connection to natural female end is provided. Install the connector gas, the gas connections should be made by a socket at the pipe end, after the shut-off valve.
  • Page 23 Natural Gas Grills - Connecting to Natural Gas (for specially equipped natural gas grills only) OPERATING THE QUICK-CONNECT 5. Push the plug into the connector until the sleeve snaps forward to lock the fitting in Follow all directions on tags attached to hose. place.
  • Page 24: Chapter 3 - Use And Care

    Portable Gas Grill ( VC0620P 6000, VC0680P 8000 VC0680N Series Use and Care Directions Chapter Leak Testing the Fuel Supply System Lighting Instructions Replacement Parts...
  • Page 25: Leak Testing

    Leak Testing DANGER Perform a leak test each time the gas To prevent fire or explosion hazard: supply cylinder is connected to the regulator. · Do not smoke while performing a leak Leak test any time a part of the gas system test.
  • Page 26: Lighting Instructions

    Lighting Instructions IGNITER LIGHTING SYSTEM CAUTION: Do not stand with head or arms over the grill. The Igniter System consists of an igniter unit, a gas-collector box, one ceramic electrode, STEP 5. To light using the igniter: and lead wires. Gas is collected in the metal Push in and turn the right burner-control knob collector box located at the burner.
  • Page 27: Match Lighting

    Lighting Instructions MATCH LIGHTING CAUTION: Do not touch any hot grill parts. The outside of the grill bottom becomes very IMPORTANT: The match lighting hole is hot during use. It may be necessary to use found under the front right corner of the grill protective gloves.
  • Page 28: Using Your Grill

    Using Your Gas Grill TO BREAK IN A NEW GRILL Regular use of your grill will actually help Before using it for the first time; operate the keep it operating more smoothly. It is not grill with lid closed on a low setting for about unusual for similar units to heat a little 15 minutes.
  • Page 29: Caring For Your Gas Grill

    Caring for Your Gas Grill COOKING TIPS CARING FOR YOUR GRILL Prior to lighting the grill, coat the cooking grids Regular care of your grill will help keep it with cooking oil to prevent food from sticking. operating properly. Cleaning or maintenance Preheat the grill with the lid closed about five to may be done only when the grill is cool and with ten minutes before cooking.
  • Page 30: Cleaning And Maintenance

    Cleaning and Maintenance Inspect and clean the burner regularly. Remove If a blockage occurs inside the gas-control valve, grill components from the grill bottom necessary to located behind the control panel, it may be get to the burner inside. Use a wire bristle brush necessary to clear the valve orifices.
  • Page 31: Replacement Parts

    Long detachable power-supply cords or Keep the connection to an extension cord away extension cords can also be used with care. The from water and off the ground. Arrange the cord marked electrical rating of the cord set or so that it will not drape over the counter top or extension cord should be at least as great as the tabletop where it can be pulled or tripped over.
  • Page 32: Base Assembly

    Model 6000 Series Components Model number reference: VC0620P 6000 Series Parts quantity description part no. Grill Lid PX000105 Rock Grate AF000203 Cast Iron Cooking Grid AZ000104 1 pkg Ceramic Briquettes AQ000103 BOTTOM / BURNER ASSEMBLY Bottom / Burner Assembly consisting of: Cast Brass Burner AZ001504 Venturi Tube...
  • Page 33 Model 8000 Series Components Model number reference: VC0680P and VC0680N 8000 Series Parts quantity description part no. Grill Lid PX000104 Rock Grate AF000202 Cast Iron Cooking Grids AZ001600 1 pkg Ceramic Briquettes AQ000102 BOTTOM / BURNER ASSEMBLY Bottom / Burner Assembly consisting of: Cast Brass Burner AZ001503...
  • Page 34: Troubleshooting Guide

    Gas Grill Troubleshooting Guide During the course of using your grill, you may occasionally encounter some cases where you have questions as to how to keep your grill running properly. Following is a list of symptoms followed by the most commonly used solutions.
  • Page 35 Gas Grill Troubleshooting Guide - Continued Grill Not Hot Enough or Uneven Heat Cause: Corrective action: 1) Improper lighting procedure (if you look closely 1) Shut everything off - both the tank and control at the burner flames they'll be only 1/4" long on knobs.
  • Page 36: Chapter 4 - Outdoor Cooking / Recipes

    Outdoor Cooking Recipes Chapter BEEF FLAVORFUL FLANK STEAK DISAPPEARING SHISH KEBOBS 1 beef flank steak (about 2 pounds) 1/2 cup ketchup 3 tablespoons ketchup 1/2 cup sugar 1 tablespoon vegetable oil 1/2 cup soy sauce 1 tablespoon chopped onion 1 teaspoon garlic powder 1 teaspoon brown sugar 1 teaspoon ground ginger 1 teaspoon Worcestershire sauce...
  • Page 37 POULTRY PORK GRILLED CHICKEN BEST PORK RIBS 1 broiler/fryer chicken 3 pounds country-style pork ribs (3-1/2 to 4 pounds), quartered 1/2 teaspoon garlic salt 1/4 cup vinegar 1/2 teaspoon pepper 1/4 cup butter or margarine 1 cup ketchup 1/4 cup water 1/2 cup packed brown sugar 1/4 teaspoon dried thyme 1/2 cup honey...
  • Page 38: Fish / Seafood

    FISH / SEAFOOD SIDE DISHES SHRIMP COMBO PACKETS RICE ON THE SIDE 4 cups peeled potatoes (about 1-1/4 lbs.), 1-1/3 cups uncooked instant rice sliced 1/8-inch thick 1/3 cup sliced fresh mushrooms 1 cup sliced leeks or mild onions 1/4 cup chopped green pepper 1 cup chopped plum tomatoes 1/4 cup chopped onion 20 jumbo shrimp (about 1 lb.)
  • Page 39 VEGETABLES DESSERTS ONION BLOOM CINNAMON APPLES 1 Bermuda onion 4 medium tart apples, cored 1 tablespoon butter 4 teaspoons brown sugar 2 teaspoons honey 1/4 cup red-hot candies 1/2 teaspoon Worcestershire sauce Vanilla ice cream, optional Peel onion; cut 1/2 -inch slice from top of onion and Place each apple in the center of a piece of heavy leave root end.
  • Page 40: Warranty

    Manufacturer’s Limited Warranty The Vermont Castings grill is guaranteed against broken or damaged parts at the time of purchase. Components are guaranteed against defect as follows: All cast-aluminum parts are warranted against burn through, rust, and structural failure excluding paint, neglect, or abuse, for 75 years from the date of purchase.
  • Page 41 ©2004 Vermont Castings - a CFM company The Vermont Castings logo, R.O.C. (Rugged Outdoor Composite ) are trademarks of Vermont Castings and not to be used without express permission by the owners and managers of Vermont Castings. Patents Pending USA 1998-2004 Revision A: February, 2004 Part No.

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