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Summary of Contents for CAME GARD PX
- Page 1 Automatic road barriers FA02170-EN GARD PX GPX40MGP GPX40MGS GPX40MXP GPX40MCP English INSTALLATION MANUAL...
- Page 2 DEVICE MANUAL RELEASE Releasing the device may be dangerous for the user, if the boom fastening has been damaged or if the boom is no longer intact, as the result of an accident or installation error. In these cases, the tensioned springs no longer guarantee that the boom is balanced. The boom may suddenly rotate when being released. With the gearmotor released, the operator does not work.
- Page 3 • The manufacture date is provided in the production batch printed on the product label. If necessary, contact us at https://www.came.com/global/en/contact-us. • The general conditions of sale are given in the official CAME price lists.
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Page 4: Dismantling And Disposal
DISMANTLING AND DISPOSAL CAME S.p.A. employs an Environmental Management System at its premises. This system is certified and compliant with the UNI EN ISO 14001 standard to ensure that the environment is respected and safeguarded. Please continue safeguarding the environment. At CAME we consider it one of the fundamentals of our operating and market strategies. - Page 5 PRODUCT DATA AND INFORMATION This symbol shows which parts to read carefully. This symbol shows which parts describe safety issues. This symbol shows what to tell users. The measurements, unless otherwise stated, are in millimetres. Description 803BB-0120 Automatic barrier with irreversible brushless operator; painted galvanized steel cabinet. 803BB-0100 Automatic barrier with irreversible gearmotor and brushless motor;...
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Page 6: Description Of Parts
Description of parts Barrier Anti-shearing cover Spring anchoring pin Fastening flange I/O board RS485* Boom anchoring plate SMA module* Cabinet Auxiliary Inspection hatch Anchoring plate Cover Anchoring bracket Boom release/lock knob Fuse for cartridge heater or fan Control panel Cartridge heater Mechanical stop for the boom adjustment Line fuse Auxiliary status contacts*... -
Page 7: Control Board
Control board Programming buttons Terminal boards for connecting micro limit switches (NC contact)* Display Terminal board associated with the RSE_2 connector for CRP connection, IO USB stick connector 485 card or Modbus RTU interface Encoder connector Terminal board associated with the RSE_1 connector for paired, alternate or Motor connector CRP connection A p.n. - Page 8 Size max 3800 374,5 Cable types and minimum thicknesses CABLE LENGTH (m) < 10 10 to 20 from 20 to 30 Power supply 230 V AC 3G x 1.5 mm² 3G x 1.5 mm² 3G x 2.5 mm² 24 V AC - DC Flashing beacon 2 x 1 mm²...
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Page 9: Installation
INSTALLATION The following illustrations are examples only. The space available for fitting the operator and accessories varies depending on the area where it is installed. It is up to the installer to find the most suitable solution. In case of manual handling, have one person for every 20 kg that needs hoisting; for non-manual handling, use proper hoisting equipment in safe conditions. When the operator is being fixed in place, it may be unstable and overturn. - Page 10 Fill the hole with soil around the concrete block. Remove the nuts from the screws. Thread the electrical cables into the tubes so that they protrude by about 1500 mm. Preparing the barrier With the cover open, the operator does not work. Fastening the barrier...
- Page 11 Changing the boom opening direction The barrier is set up for installation on the left. The direction of rotation must be changed without the boom and spring installed. Remove the anchoring pin from the lever arm Release the gearmotor turning the knob clockwise. Turn the lever arm by 90°.
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Page 12: Boom Installation
Boom installation Install the boom-attachment cover on the anchoring plate. Leave the screws slightly loose for easier fitting of the boom later. Insert the reinforcement inside the boom. Fit the boom into the fastening flange. Tighten the screws firmly. Drill the fastening flange. Fasten the boom with the screws. - Page 13 Cut the slot-cover profiles to the same size as the boom slot minus 10 millimetres. Insert the slot-cover profiles into the grooves on both sides of the boom. Cut the excess part of the profile, leaving a 7 mm overhang. Insert the anti-impact rubber profile into the groove, aligning it with the end cap.
- Page 14 Assembling the balance spring Release the gearmotor. Tighten the eyelet tie rod to the lower part of the spring. Position the boom vertically. Screw the spring to the anchoring pin. Lock the gearmotor Hook the eyelet rod onto the anchoring bracket.
- Page 15 Balancing the boom Release the gearmotor. Lock the gearmotor Manually turn the spring to increase or reduce the traction. The boom should Check the proper working state of the spring. When the boom is vertical, the stabilise at 45°. spring is not taut. When the boom is horizontal, the spring is taut. Fasten the locknut.
- Page 16 Determining the travel end points with mechanical limit switches Check that the boom is parallel to the road surface when it is in the closed position and at about 89° when it is in the open position. Correct the boom’s horizontal position Release the gearmotor.
- Page 17 Correct the boom’s vertical position Release the gearmotor. Open the inspection hatch. Raise the boom. Turn the mechanical stop until you reach the desired boom position. Fasten the mechanical stop with a locknut. Check that the microswitch that detects the position of the boom clicks correctly.* Lock the gearmotor * Only for GPX40MCP, GPX40MGP and GPX40MXP.
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Page 18: Electrical Connections
ELECTRICAL CONNECTIONS Passing the electrical cables The electrical cables must not touch any parts that may overheat during use (such as the motor and transformer). Make sure that the moving mechanical parts are suitably far away from the wiring. Power supply Make sure the mains power supply is disconnected during all installation procedures. - Page 19 Maximum capacity of contacts Device Output Power supply (V) Power (W) Accessories 10 - 11 24 DC Additional light 10 - E1 24 DC Flashing beacon 10 - E1 24 DC Operator status warning light 10 - 5 24 DC RGB LED strip 13,5 The sum of the power draw for the connected accessories must not exceed 40 W.
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Page 20: Signalling Devices
Signalling devices Additional light It increases the light in the manoeuvring area. Additional flashing beacon It flashes when the operator opens and closes. Operator status warning light It notifies the user of the operator status. RGB LED strip and/or RGB crown If the red LEDs are flashing, the operator is moving. - Page 21 Connecting the magnetic loop to the SMA module* L3 L4 L5 L6 * Only for GPX40MCP, GPX40MGP and GPX40MXP. Function of the outputs of the RS485 I/O board* Contact output indicating obstacle detection Contact output indicating open boom Contact output indicating closed boom Contact output indicating boom drop-away 24 0 Contact output indicating inspection hatch open...
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Page 22: Getting Started
PROGRAMMING Programming button functions ESC button The ESC button is used to perform the operations described below. Exit the menu Delete the changes Go back to the previous screen Stop the operator < > buttons The < > buttons are used to perform the operations described below. Navigate the menu Increase or decrease values Open or close the operator... - Page 23 Opening speed Set the opening speed (percentage of maximum speed). The percentage values automatically adapt to the value entered in the function [Boom length]. Configuration> Opening speed 50% to 100% (Default 70%) Gate travel settings Closing speed Set the closing speed (percentage of maximum speed). The percentage values automatically adapt to the value entered in the function [Boom length].
- Page 24 Hold-to-run With the function active, the operator stops moving (opening or closing) when the control device is released. When the function is active, it excludes all other control devices. Configuration> Hold-to-run Deactivated (Default) Functions Opening counter With the function active, you can send a series of opening commands corresponding to the number of vehicles which have to be authorised to pass through the gate. The function can only be operated by control devices connected to the contact 2-3.
- Page 25 Automatic closure Set the time before automatic closure, once the opening travel end point has been reached. The function does not work if any of the safety devices are triggered when an obstacle is detected, after a complete stop, during a power outage or if there is an error.
- Page 26 RSE speed Set the remote connection system communication speed on ports RSE1 and RSE2. Configuration> RSE1 speed 4800 bps RSE communication 9600 bps RSE2 speed 14400 bps 19200 bps 38400 bps (Default) 57600 bps 115200 bps Save data Save user data, timings and configurations to the memory device (USB key). The function is displayed only when a USB stick is inserted into the USB port.
- Page 27 Remove user Remove one of the registered users. User management Remove user Use the arrows to choose the number associated with the user you want to remove. Alternatively, you can select a user by sending a command from the associated device.
- Page 28 Change mode Change the function assigned to a specific user. User management Change mode Use the arrows to choose the number associated with the user to be changed. Alternatively, you can select a user by sending a command from the associated device.
- Page 29 Update the FW from USB Update the firmware version of the device. The function is displayed only when a USB memory stick is inserted. Make sure the USB stick contains the firmware update file. Information Update the FW from USB Confirm? NO Confirm? YES Show clock...
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Page 30: Import/Export Data
Commands Run certain barrier commands without the control devices. Commands Use the arrows to select the command to be executed. Open Partial opening Close Stop Press ENTER to confirm. Language Set the display language. Language Italiano (IT) English (EN) (Default) Français (FR) Deutsch (DE) Español (ES) -
Page 31: Final Operations
FINAL OPERATIONS... - Page 32 PAIRED OPERATION Two connected operators are controlled with one command. Electrical connections Connect the two electronic boards with a UTP CAT 5 cable. Fit an RSE card on both control boards, using the RSE_1 connector. Connect up the electrics for the devices and accessories. For information on connecting the electrics for the devices and accessories, please see the “ELECTRICAL CONNECTIONS”...
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Page 33: Alternate Operation
ALTERNATE OPERATION The first barrier opens, the vehicle passes, the first barrier closes, the second barrier opens, the vehicle passes and the second barrier closes. Electrical connections Connect the two electronic boards with a UTP CAT 5 cable. Fit an RSE card on both control boards, using the RSE_1 connector. Connect up the electrics for the devices and accessories. - Page 34 ONLY OPEN command (2-3) on barrier B OPEN-CLOSE command (2-7) on barrier A or B for emergency opening...
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Page 35: Error Messages
Boom L = 4.05 m with joint -0 % The GARD PX barrier has an innovative gearmotor in oil bath and has been designed to perform up to 10 million cycles. Thanks to its ultra-efficient brushless motor, it is extremely reliable and requires very little maintenance. - Page 36 The boom has been released by the gearmotor and it can be moved manually. Open gearmotor safety microswitch contact. AFFIX THE PRODUCT LABEL FROM THE BOX HERE CAME S.p.A. Via Martiri della Libertà, 15 31030 Dosson di Casier Treviso – Italy Tel. (+39) 0422 4940 Fax (+39) 0422 4941 info@came.com - www.came.com...
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