CAME GARD PX Series Installation Manual

CAME GARD PX Series Installation Manual

Automatic road barriers brushless

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Automatic road barriers
FA01313-EN
GARD PX Brushless
GPX40MGP
GPX40MGS
GPX40MGC
EN
English
INSTALLATION MANUAL

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  • Page 1 Automatic road barriers FA01313-EN GARD PX Brushless GPX40MGP GPX40MGS GPX40MGC English INSTALLATION MANUAL...
  • Page 2 DEVICE MANUAL RELEASE The unlocking operation may constitute a danger to the user, in case the correct boom fastening and conditions have been compromised by an accident or by installation errors. In these cases, the tensioned springs no longer guarantee the boom balancing which could suddenly rotate during the unlocking phase. With unlocked gearmotor, the operator does not work.
  • Page 3 GENERAL PRECAUTIONS FOR INSTALLERS Important safety instructions. Follow all of these instructions. Improper installation can cause serious bodily harm. Before continuing, also read the general precautions for users. Use this product only for its specifically intended use. Any other use is hazardous. The manufacturer can not be held liable for any damage caused by improper, unreasonable, and erroneous use.
  • Page 4 Before turning over to the final user, check that the system complies with the harmonized standards and the essential requisites of Machinery Directive 2006/42/CE. Any residual risks must be indicated clearly with proper signage affixed in visible areas. All of which must be explained to end users.
  • Page 5: Intended Use

    PRODUCT DATA AND INFORMATION Legend This symbol shows which parts to read carefully. This symbol shows which parts describe safety issues This symbol shows which parts to tell users about. The measurements, unless otherwise stated, are in millimeters. Description GPX40MGS - Automatic barrier with irreversible gearmotor and brushless motor; painted steel cabinet. GPX40MGP - Automatic barrier with irreversible gearmotor and brushless motor;...
  • Page 6: Control Board

    Control board 1 - Buttons for programming 15 - Terminal boards for connecting travel end microswitches (NC contact) * 16 - Terminal board associated with the RSE_2 connector for CRP connection, 2 - Display IO 485 card or Modbus RTU interface 3 - USB stick connector 17 - Terminal board associated with the RSE_1 connector for combined 4 - Encoder connector...
  • Page 7 Dimensions 374,5 max 3800 Limits to use MODELS GPX40MGP GPX40MGS GPX40MGC Maximum clearance width of the passage (m) Technical data MODELS GPX40MGP GPX40MGS GPX40MGC Power supply (V - 50/60 Hz) 100 AC ÷ 240 AC 100 AC ÷ 240 AC 100 AC ÷...
  • Page 8 Cable types and minimum thicknesses CABLE LENGTH (m) < 10 from 10 to 20 from 20 to 30 230 V AC Power supply 3G x 1.5 mm² 3G x 1.5 mm² 3G x 2.5 mm² -|24v-- 24 V AC - DC Flashing light|- 2 x 1 mm²...
  • Page 9: Installation

    INSTALLATION The following illustrations are just examples, as the space available for fitting the operator and accessories varies depending on the area where it is installed. In case of manual handling, have one person for every 20 kg that need hoisting; for non manual handling use proper hoisting equipment in safe conditions.
  • Page 10 Fill the hole with earth around the concrete block. Remove the nuts from the bolts. Fit the electric cables into the tubes so that they come out about 1500 mm. Preparing the barrier With the cover open, the operator does not work. Fastening the barrier...
  • Page 11 Change of the boom opening direction The barrier is set up for installing on the left. The direction of rotation must be changed without boom and spring installed. 1 - Remove the anchoring pin from the lever arm 2 - Release the gearmotor turning the knob clockwise. 3 - Turn the lever arm by 90°.
  • Page 12: Boom Installation

    Boom installation Insert the reinforcement inside the boom. Install the boom-attachment cover on the anchoring plate. Leave the screws slightly loose for easier fitting of the boom later. Fit the boom into the fastening flange Tighten the screws firmly. Drill the fastening flange. Fasten the boom with the screws.
  • Page 13 1 - Cut the slot cover profiles of the same size as the boom slot minus 10 millimeters. 2 - Insert the slot cover profiles in the appropriate grooves on both sides of the boom. 3 - Fit the rubber terminal cap into the corresponding housing 4 - Insert the anti-impact rubber profile into the groove, making it fit with the end cap.
  • Page 14 Balancing spring assembling 1 - Release the gearmotor 2 - Position the boom vertically. 3 - Lock the gearmotor 4 - Tighten the eyelet tie rod to the lower part of the spring 5 - Screw the spring to the anchoring pin 6 - Hook the eyelet rod to the anchoring rod...
  • Page 15 Balancing the boom 1 - Release the gearmotor 2 - Manually turn the spring to increase or reduce the traction. The boom should stabilize at 45°. 3 - Fasten the locknut. Position the boom vertically. 4 - Lock the gearmotor Check the proper working state of the spring.
  • Page 16 Establishing the travel end points with mechanical limit-switches Check that the boom is parallel to the road surface when it is in the closed position and at about 89° when it is in the open position. Correct the boom's horizontal position Release the gearmotor Open the inspection hatch.
  • Page 17 Correct the boom's vertical position Release the gearmotor Open the inspection hatch. Raise the boom. 1 - Turn the mechanical stop until the desired position of the boom is achieved. 2 - Fasten the mechanical stop with a counter nut. 3 - Check that the microswitch that detects the position of the boom, clicks correctly.
  • Page 18: Electrical Wiring

    ELECTRICAL WIRING Electric cables passage The electrical cables must not touch any parts that may overheat during use (such as the motor and transformer). Make sure that the moving mechanical elements have adequate distance from the wiring made.
  • Page 19: Input Voltage

    Input voltage Make sure the mains power supply is disconnected during all installation procedures. Before working on the control panel, cut off the mains power supply and remove any batteries. Turn on and off the power supply to the control panel always acting on the switch. Connecting to the electrical network Accessories power supply output 10 11 E1 E6 TS 1...
  • Page 20: Safety Devices

    Command and control devices S1GND FA FC TAMPER 11 E1 E6 TS 1 3 3P 4 2 CX CY CZ 1 Antenna with RG58 cable 7 Control device - OPEN ONLY function - NO contact 2 Card reader For opening only. 3 Transponder selector switch The contact must be used only for operators working in paired mode.
  • Page 21 Connecting the magnetic loop to the SMA module * L3 L4 L5 L6 * Only for GPX40MGP Function of the outputs of the RS485 I/O board * 1 Contact output indicating obstacle detection indication 2 Contact output indicating open boom 3 Contact output indicating closed boom 4 Contact output indicating boom drop-away 5 Open inspection hatch signal contact output...
  • Page 22: Esc Button

    PROGRAMMING Function of the programming buttons 1 ESC button The ESC key is used to perform the operations described below. Exiting the menu Delete the changes Return to the previous screen Stop the operator 2 < > buttons The <> keys are used to perform the operations described below. Navigate through the menu items Increasing or decreasing values Close or open the operator...
  • Page 23 Total stop Stops the boom and excludes the automatic closing. Use a control device to resume movement. Configuration > Total stop Disabled (Default) Wired safety devices Activated CX input It associates a function with the CX input. Configuration > CX input Disabled (Default) Wired safety devices C1 = Reopening while closing (Photocells)
  • Page 24 Maintained action With the function active, the operator movement (opening or closing) is interrupted when the control device is released. Activation of the function excludes all other control devices. Configuration > Maintained action Deactivated (Default) Functions Activated Obst. with motor stopped With the function active, the boom remains stopped if the safety devices detect an obstacle.
  • Page 25 Travel sensitivity Adjusting the obstruction detection sensitivity during boom travel. Configuration > Travel sensitivity from 10% to 100% (Default) - 10% = maximum sensitivity - 100% = minimum Gate travel settings sensitivity RSE1 Configures the function to be performed by the board connected to the RSE1 connector. Configuration >...
  • Page 26 FCA FCC warnings Configure the method with which the FCA and FCC outputs report the boom status. Configuration FCA FCC warnings Disabled Functions Impulse When the boom reaches the travel end (while opening or closing), the FCA-CM1 or FCC-CM2 contact closes for one second. Fixed When the boom reaches the travel end (while opening or closing), the FCA-CM1 or FCC-CM2 contact closes and remains closed.
  • Page 27 RSE2 speed Sets the remote connection system communication speed on the RSE2 port. Configuration > RSE2 speed 4800 bps RSE communication 9600 bps 14400 bps 19200 bps 38400 bps (Default) 57600 bps 115200 bps Create new timer For timing one or more types of activations chosen from those available. The function is available only if the 806SA-0120 board is installed.
  • Page 28 The operation can be carried out by using a transmitter or other control device. The boards that manage the control devices (AF - R700 - R800) must be plugged into the connectors. From the docs.came.com portal, download the LIST OF REGISTERED USERS form, type L20180423. Users management...
  • Page 29 Remove user It removes one of the registered users. Users management Remove user Use the arrows to choose the number associated with the user to be removed. No.: 1 > 250 Alternatively, the control device associated with the user to be removed can be activated.
  • Page 30 FW version It displays the number of the firmware version and GUI installed. Information FW version Updates the FW from USB Updated the firmware version of the device. The function is displayed only when a USB memory stick is inserted. Make sure the USB stick contains the firmware update file.
  • Page 31: Getting Started

    Getting started Once the electrical connections have been completed, proceed with commissioning. Only skilled and qualified staff may perform this operation. Make sure that the way is clear from any obstacle. Power up the system and follow the wizard that appears on the display. After powering up the system, the first maneuver is always the opening;...
  • Page 32: Combined Operation

    COMBINED OPERATION Single command of two connected operators. Electrical connections Connect the two electronic boards with a UTP CAT 5 cable. Fit a RSE card on both control boards, using the RSE_1 connector. Proceed with the electrical connection of the devices and accessories. For electrical connections of the devices and accessories, see the ELECTRICAL CONNECTIONS chapter.
  • Page 33: Alternate Operation

    ALTERNATE OPERATION Opening of the first barrier, passage of the vehicle, closing of the first barrier, opening of the second barrier, passage of the vehicle and closing of the second barrier. Electrical connections Connect the two electronic boards with a UTP CAT 5 cable. Fit a RSE card on both control boards, using the RSE_1 connector.
  • Page 34 2 - ONLY OPEN command (2-3) on barrier B 3 - OPEN-CLOSE command (2-7) on barrier A or B for emergency opening...
  • Page 35 MCBF MODELS GPX40MGP GPX40MGS Boom L = 3.05 m 5000000 5000000 Boom L = 4.05 m Boom L = 3.05 m with joint Boom L = 4.05 m with joint The percentages indicate how much the number of cycles should be reduced in relation to the type and number of accessories installed. The type of intervention and the maintenance frequency are decided by the installer, considering the use, place of installation and number of daily cycles.
  • Page 36: Error Messages

    Serial Configured on the wrong RSE port. communication error Incompatible remote The transmitter used is not CAME. control The coding set is different from that of the transmitter. The transmitters are TWIN and have different KEY BLOCK. Slave door open The SLAVE operator is released.
  • Page 40: Dismantling And Disposal

    DISMANTLING AND DISPOSAL CAME S.p.A. employs an Environmental Management System at its premises. This system is certified and compliant with the UNI EN ISO 14001 regulation standard to ensure that the environment is respected and safeguarded. Please continue safeguarding the environment. At CAME we consider it one of the fundamentals of our operating and market strategies.

This manual is also suitable for:

Gard gpx40mgpGard gpx40mgsGard gpx40mgc

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