Related Manuals for CAME GARD PX Brushless
Summary of Contents for CAME GARD PX Brushless
- Page 1 Automatic road barriers FA01556-EN GARD PX Brushless GPX40MGC English INSTALLATION MANUAL...
- Page 2 DEVICE MANUAL RELEASE Releasing the device may be dangerous for the user, if the boom fastening has been damaged or if the boom is no longer intact, as the result of an accident or installation error. In these cases, the tensioned springs no longer guarantee that the boom is balanced. The boom may suddenly rotate when being released. With the gearmotor released, the operator does not work.
- Page 3 GENERAL PRECAUTIONS FOR INSTALLERS Important safety instructions. Please follow all of these instructions. Improper installation may cause serious bodily harm. Before continuing, please also read the general precautions for users. Only use this product for its intended purpose. Any other use is hazardous. • The manufacturer cannot be held liable for any damage caused by improper, unreasonable or erroneous use.
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Page 4: Dismantling And Disposal
DISMANTLING AND DISPOSAL CAME S.p.A. employs an Environmental Management System at its premises. This system is certified and compliant with the UNI EN ISO 14001 standard to ensure that the environment is respected and safeguarded. Please continue safeguarding the environment. At CAME we consider it one of the fundamentals of our operating and market strategies. - Page 5 PRODUCT DATA AND INFORMATION This symbol shows which parts to read carefully. This symbol shows which parts describe safety issues. This symbol shows what to tell users. The measurements, unless otherwise stated, are in millimetres. Description 803BB-0350 GPX40MGC - Automatic barrier with irreversible gearmotor and brushless motor; painted galvanised steel cabinet. Model suitable for areas exposed to high temperatures.
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Page 6: Description Of Parts
Description of parts Barrier Anti-shearing cover Spring anchoring pin Fastening flange Auxiliary Boom anchoring plate Anchoring plate Cabinet Anchoring bracket Fuse for cartridge heater or fan Inspection hatch Cover Line fuse Boom release/lock knob Control panel Cushioned mechanical stop for boom adjustment (88003-0096) - Page 7 Control board Programming buttons Terminal board associated with the RSE_2 connector for CRP connection, IO 485 card or Modbus RTU interface Display Terminal board associated with the RSE_1 connector for paired, alternate or USB stick connector CRP connection Encoder connector Terminal board for connecting control and safety devices Motor connector Terminal board for connecting the keypad selector...
- Page 8 Size max 3800 374,5 Cable types and minimum thicknesses CABLE LENGTH (m) < 10 10 to 20 from 20 to 30 Power supply 230 V AC 3G x 1.5 mm² 3G x 1.5 mm² 3G x 2.5 mm² 24 V AC - DC Flashing beacon 2 x 1 mm²...
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Page 9: Installation
INSTALLATION The following illustrations are examples only. The space available for fitting the operator and accessories varies depending on the area where it is installed. It is up to the installer to find the most suitable solution. In case of manual handling, have one person for every 20 kg that needs hoisting; for non-manual handling, use proper hoisting equipment in safe conditions. When the operator is being fixed in place, it may be unstable and overturn. - Page 10 Fit the anchoring plate in the iron cage. The tubes must pass through the existing holes. Cast cement into the foundation frame. The plate must be perfectly level and the screw threads completely above surface. Wait at least 24 hours for the cement to dry. Remove the foundation frame.
- Page 11 Fastening the barrier...
- Page 12 Changing the boom opening direction The barrier is set up for installation on the left. The direction of rotation must be changed without the boom and spring installed. Remove the anchoring pin from the lever arm Release the gearmotor turning the knob clockwise. Turn the lever arm by 90°.
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Page 13: Boom Installation
Boom installation Install the boom-attachment cover on the anchoring plate. Leave the screws slightly loose for easier fitting of the boom later. Insert the reinforcement inside the boom. Fit the boom into the fastening flange. Tighten the screws firmly. Drill the fastening flange. Fasten the boom with the screws. - Page 14 Cut the slot-cover profiles to the same size as the boom slot minus 10 millimetres. Insert the slot-cover profiles into the grooves on both sides of the boom. Cut the excess part of the profile, leaving a 7 mm overhang. Insert the anti-impact rubber profile into the groove, aligning it with the end cap.
- Page 15 Assembling the balance spring Release the gearmotor. Tighten the eyelet tie rod to the lower part of the spring. Position the boom vertically. Screw the spring to the anchoring pin. Lock the gearmotor Hook the eyelet rod onto the anchoring bracket.
- Page 16 Balancing the boom Release the gearmotor. Lock the gearmotor Manually turn the spring to increase or reduce the traction. The boom Check the proper working state of the spring. When the boom is vertical, should stabilise at 45°. the spring is not taut. When the boom is horizontal, the spring is taut. Fasten the locknut.
- Page 17 Determining the travel end points with mechanical limit switches Check that the boom is parallel to the road surface when it is in the closed position and at about 89° when it is in the open position. Correct the boom’s horizontal position Release the gearmotor.
- Page 18 Correct the boom’s vertical position Release the gearmotor. Open the inspection hatch. Raise the boom. Turn the cushioned mechanical stop until you reach the desired boom position. Fix the cushioned mechanical stop with a locknut. Lock the gearmotor ~1° ~89°...
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Page 19: Electrical Connections
ELECTRICAL CONNECTIONS Passing the electrical cables The electrical cables must not touch any parts that may overheat during use (such as the motor and transformer). Make sure that the moving mechanical parts are suitably far away from the wiring. Power supply Make sure the mains power supply is disconnected during all installation procedures. - Page 20 Maximum capacity of contacts Device Output Power supply (V) Power (W) Accessories 10 - 11 24 DC Additional light 10 - E1 24 DC Flashing beacon 10 - E1 24 DC Operator status warning light 10 - 5 24 DC RGB LED strip 13,5 The sum of the power draw for the connected accessories must not exceed 40 W.
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Page 21: Signalling Devices
Signalling devices Additional light It increases the light in the manoeuvring area. Additional flashing beacon It flashes when the operator opens and closes. Operator status warning light It notifies the user of the operator status. RGB LED strip and/or RGB crown If the red LEDs are flashing, the operator is moving. -
Page 22: Getting Started
PROGRAMMING Programming button functions ESC button The ESC button is used to perform the operations described below. Exit the menu Delete the changes Go back to the previous screen Stop the operator < > buttons The <> buttons are used to perform the operations described below. Navigate the menu Increase or decrease values Open or close the operator... - Page 23 CY input Associate a function with the CY input. Configuration> CY input Deactivated (Default) Wired safety devices C1 = Reopen while closing (photocells) C4 = Obstacle standby (photocells) C5 = Immediate closure at the travel end during opening C7 = Reopening during closure (sensitive edges) C9 = Immediate closure at the travel end during opening with obstacle standby during closure C10 = Immediate closure during opening with obstacle standby during closure...
- Page 24 Opening speed Set the opening speed (percentage of maximum speed). The percentage values automatically adapt to the value entered in the function [Boom length]. Configuration> Opening speed 50% to 100% (Default 70%) Gate travel settings Closing speed Set the closing speed (percentage of maximum speed). The percentage values automatically adapt to the value entered in the function [Boom length].
- Page 25 Set up maintenance Set the number of manoeuvres the operator can perform before a maintenance warning signal is generated. The signal consists of the 3 + 3 times rhythmic flashing of the [Open] warning light every hour. Device connected to the 10-5 output. Information Set up maintenance Deactivated (Default)
- Page 26 Automatic DST Enable automatic daylight saving time setting. Timer management Automatic DST Deactivated (Default) RSE2 Configure the function to be performed by the card inserted in the RSE2 connector. Configuration> RSE2 RSE communication CRP (Default) I/O module RTU Modbus RSE2 speed Set the remote connection system communication speed on the RSE2 port.
- Page 27 Language Set the display language. Language Italiano (IT) English (EN) Français (FR) Deutsch (DE) Español (ES) Português (PT) Polski (PL) Русский (RU) Errors list View the last 8 errors detected. The error list can be deleted. Information Errors list Use the arrows to scroll through the list. To cancel the error list, select [Delete errors].
- Page 28 CZ input Associate a function with the CZ input. Configuration> CZ input Deactivated (Default) Wired safety devices C1 = Reopen while closing (photocells) C4 = Obstacle standby (photocells) C5 = Immediate closure at the travel end during opening C7 = Reopening during closure (sensitive edges) C9 = Immediate closure at the travel end during opening with obstacle standby during closure C10 = Immediate closure during opening with obstacle standby during closure...
- Page 29 New user Register up to a maximum of 250 users and assign a function to each one. The operation can be carried out by using a transmitter or another control device. The boards that manage the control devices (AF - R700 - R800) must be inserted into the connectors.
- Page 30 Motor test Check the boom opens in the correct direction. If the keys do not execute the commands correctly, invert the boom opening direction. Configuration> Motor test The button > makes the motor turn in clockwise direction. Motor settings The button < makes the motor turn in an anticlockwise direction. Travel calibration Start the travel self-learning.
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Page 31: Import/Export Data
Import/export data Insert a USB flash drive into the USB port. Press the “Enter” button to access programming. Use the arrows to choose the desired function. The functions are displayed only when a USB memory stick is inserted. -Save data Save user data, timings and configurations to the memory device (memory roll or USB key). -
Page 32: Final Operations
FINAL OPERATIONS... - Page 33 PAIRED OPERATION Two connected operators are controlled with one command. Electrical connections Connect the two electronic boards with a UTP CAT 5 cable. Fit an RSE card on both control boards, using the RSE_1 connector. Connect up the electrics for the devices and accessories. For information on connecting the electrics for the devices and accessories, please see the “ELECTRICAL CONNECTIONS”...
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Page 34: Alternate Operation
ALTERNATE OPERATION The first barrier opens, the vehicle passes, the first barrier closes, the second barrier opens, the vehicle passes and the second barrier closes. Electrical connections Connect the two electronic boards with a UTP CAT 5 cable. Fit an RSE card on both control boards, using the RSE_1 connector. Connect up the electrics for the devices and accessories. - Page 35 ONLY OPEN command (2-3) on barrier B OPEN-CLOSE command (2-7) on barrier A or B for emergency opening...
- Page 36 MCBF Models GPX40 Std boom L = 3.05 m 10.000.000 Boom L = 4.05 m -0 % Boom L = 3.05 m with joint -0 % Boom L = 4.05 m with joint -0 % The GARD PX barrier has an innovative gearmotor in oil bath and has been designed to perform up to 10 million cycles. Thanks to its ultra-efficient brushless motor, it is extremely reliable and requires very little maintenance.
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Page 37: Error Messages
Serial Configured on the wrong RSE port. communication error Incompatible remote The transmitter used is not CAME. control The coding set is different from that of the transmitter. The transmitters are TWIN and have different KEY BLOCK. Slave door open The SLAVE operator is released. - Page 40 CAME S.p.A. Via Martiri della Libertà, 15 31030 Dosson di Casier Treviso - Italy Tel. (+39) 0422 4940 Fax (+39) 0422 4941...
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