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Related Manuals for Champion Power Equipment 25SPS12
Summary of Contents for Champion Power Equipment 25SPS12
- Page 1 ELECTRICAL WINCH WARRIOR NINJA 25SPS12 25SPS24 25SPA12 25SPA24 35SPS12 35SPS24 35SPA12 35SPA24 Assembly & Operating Instructions...
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Page 2: Table Of Contents
CONTENTS INTRODUCTION ..................1 GETTING TO KNOW YOUR WINCH ............1 SAFETY PRECAUTIONS ................3 GENERAL TIPS FOR SAFE OPERATION ..........4 WINCHING TECHNIQUES A-Z ..............5 WINCH ASSEMBLY AND MOUNTING ............. 7 MOUNTING DRAWING................8 WINCH ACCESSORIES YOU WILL NEED ..........8 RIGGING TECHNIQUES ................ -
Page 3: Introduction
INTRODUCTION Congratulations on your purchase of a high quality winch. We design and build winches to strict specifications and with proper use and maintenance should bring you years of satisfying service. WARNING - Read, study and follow all instructions before operating this device. Failure to heed these instructions may result in personal injury and/or property damage. - Page 4 drum in the “under wind” position through the roller fairlead and is looped at the end to accept the clevis hook pin. 5. Roller Fairlead: When using the winch at an angle the roller fairlead acts to guide the wire rope onto the drum and minimizes damage to the wire rope from abrasion on the winch mount or bumper.
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Page 5: Safety Precautions
SAFETY PRECAUTIONS WARNING WARNING – Do not exceed rated capacity shown in this table. WARNING – Intermittent use only. Allow winch to cool between uses. WARNING – Do not use winch to lift (vertically). WARNING – Do not use winch to pull or move people in any way. WARNING –... - Page 6 hand. Do this by rotating the drum by hand with the clutch disengaged. Keep hands clear of the fairlead and drum while the winch is under power. Do not use as a hoist. Do not use for overhead lifting. Failure to heed these warnings may result in personal injury and/or property damage.
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Page 7: General Tips For Safe Operation
GENERAL TIPS FOR SAFE OPERATION The winch and its all-derivative types are rated at rated capacity when spooling the first rope layer on the drum. Overloading can damage the winch/motor/ or wire rope. For loads over 70% of rated line pull, we recommend the use of the pulley block/snatch block to double the wire rope line. -
Page 8: Winching Techniques A-Z
WINCHING TECHNIQUES A-Z a. Take time to asses your situation and plan your pull. b. Put on gloves to protect your hands. c. Disengage the clutch to allow free-spooling and to save energy. d. Attach the hand saver hook to the clevis hook. e. -
Page 9: Winch Assembly And Mounting
s. Secure the vehicle. Be sure to set the brakes and place the vehicle in park. t. Release the tension on the wire rope. The winch is not meant to hold the vehicle for long periods of time. u. Disconnect the wire rope from the anchor. v. -
Page 10: Mounting Drawing
6. Always use the hand saver when free-spooling and re-spooling the wire rope. Using the hand saver keeps your hands and fingers away from the drum. 7. Check for proper drum rotation. Pull and turn the clutch knob to the “CLUTCH OUT”... -
Page 11: Rigging Techniques
RIGGING TECHNIQUES Self-Recovery Locate a suitable anchor such as a strong tree trunk or boulder. Always use a sling as an anchor point. CAUTION Do not attach the clevis hook back onto the cable as this could cause damage to Fig 3.1 the cable. -
Page 12: Winch Working Demonstration
WINCH WORKING DEMONSTRATION 1. Disengage the clutch by turning the clutch to the “CLUTCH OUT” position. 2. Grab the cable assembly (Part# SP0350008) and pull the cable to the desired length, then attach to item being pulled. Caution: Always leave at least five turns of cable on the drum; Review winch safety warnings and precautions on page 2、3 before continuing. -
Page 13: Maintenance
6. Retract Cable Assembly onto drum, first five wraps being careful not to allow kinking, then winch cable must be wound onto the drum under a load of at least 10% of the rated line pull. WARNING - Only replace the wire rope with the identical replacement part recommended by the manufacturer. -
Page 14: Winch Assembly Drawing
WINCH ASSEMBLY DRAWING... -
Page 15: Winch Parts List
WINCH PARTS LIST Part # Description Remark SP0250100 Motor Assembly Used in 25SP SP0350100 Motor Assembly Used in 35SP Locking Washer Φ8 SP0350001 SP0350002 Cap Screw M8 x 15 SP0350003 Transition Shaft SP0350004 Tie Bar SP0350005 Hexagonal Shaft SP0350006 Front Bush Drum Spring Washer Φ6 SP0350007 SP0350008... - Page 16 SPECIFICATION（2500LBS） Rated line pull 2500 lbs (1134 kgs) 12V:Input: 1.9 kW/ 2.6hp; Output: 0.8 kW/ 1.1hp Motor: permanent magnet 24V:Input: 2.4 kW / 3.2hp; Output: 0.9 kW / 1.2hp Gear reduction ratio 170:1 Cable (Dia.× L) Ø3/16"×45.9' (Ø 4.8mm×14.0m) Drum size (Dia.× L) Ø1.46"×3.15"...
- Page 17 SPECIFICATION（3500LBS） Rated line pull 3500 lbs (1588 kgs) 12V: Input: 2.4kW / 3.2hp; Output: 1.0 kW / 1.3hp Motor: permanent magnet 24V: Input: 2.9 kW / 3.9hp; Output: 1.2KW / 1.6hp Gear reduction ratio 170:1 Cable (Dia.× L) Ø 7/32"×42.0' (Ø 5.4mm×12.8m) Drum size (Dia.×...
- Page 18 Limited lifetime with 3 years on electrical Limited Lifetime Warranty for WARRIOR WINCHES Winch solutions are the sole distributors of WARRIOR WINCHES. Winch solutions (“seller” or winch solutions) warrants to the original retail buyer only (“Buyer”) that any mechanical component of a genuine WARRIOR WINCH (“product”) is free of defects in material and workmanship for the lifetime of the winch.
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