Champion Power Equipment 100776 Operator's Manual
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Champion Power Equipment 100776 Operator's Manual

10,000 lb. (4536 kg)
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OPERATOR'S MANUAL
MODEL #100776
10,000 LB. (4536 KG) WINCH
REGISTER YOUR PRODUCT ONLINE
SERIAL NO. LABEL
at championpowerequipment.com
or visit championpowerequipment.com
READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read
and understood before operating the product. Failure to do so could result in serious injury. This manual should
remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication,
but are subject to change without notice.
Made in China - REV 20190820
Champion Power Equipment, Inc., Santa Fe Springs, CA USA

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Summary of Contents for Champion Power Equipment 100776

  • Page 1 Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice. Made in China - REV 20190820 Champion Power Equipment, Inc., Santa Fe Springs, CA USA...

  • Page 2: Table Of Contents

    100776 - 10,000 LB. (4536 KG) WINCH TABLE OF CONTENTS TABLE OF CONTENTS Maintenance ..............

  • Page 3: Introduction

    100776 - 10,000 LB. (4536 KG) WINCH INTRODUCTION INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power The purpose of safety symbols is to attract your Equipment (CPE) product. CPE designs, builds, and attention to possible dangers. The safety symbols, and supports all of our products to strict specifications and...

  • Page 4: Important Safety Instructions

    100776 - 10,000 LB. (4536 KG) WINCH IMPORTANT SAFETY INSTRUCTIONS IMPORTANT SAFETY WARNING INSTRUCTIONS Disconnect the remote control and battery leads when not in use. WARNING WARNING Cancer and Reproductive Harm – www.P65Warnings.ca.gov Avoid “shock loads” by using the control switch intermittently to take up the slack in the rope.

  • Page 5: Operation Symbols

    100776 - 10,000 LB. (4536 KG) WINCH IMPORTANT SAFETY INSTRUCTIONS Operation Symbols CAUTION Some of the following symbols may be used on this Do not wrap the rope around any object and hook it product. Please study them and learn their meaning.

  • Page 6: Controls And Features

    100776 - 10,000 LB. (4536 KG) WINCH CONTROLS AND FEATURES CONTROLS AND FEATURES Read this operator’s manual before operating your winch. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Winch Motor –...

  • Page 7: Tools Required

    100776 - 10,000 LB. (4536 KG) WINCH CONTROLS AND FEATURES Free spooling Clutch – The clutch allows the 10. Snatch Block – Used properly, the snatch block operator to manually disengage (“Out”) the can double the pulling power of winch, or change spooling drum from the gear train, free spool.

  • Page 8: Assembly

    100776 - 10,000 LB. (4536 KG) WINCH ASSEMBLY ASSEMBLY Mounting the Winch Extend the arms of the Speed Mount™ hitch Your CPE 10,000 lb. (4,536 kg) winch is designed with adapter and secure with 4 M8 bolts and M8 nuts.
  • Page 9 100776 - 10,000 LB. (4536 KG) WINCH ASSEMBLY 3. Turn the winch up-side-down; insert 4 M10 nuts 6. Disengage the clutch by moving/pulling the clutch into the holes of the winch. handle to the “Out” position. Release the rope and pull through the slot in the front of the channel.

  • Page 10: Wiring The Winch

    100776 - 10,000 LB. (4536 KG) WINCH ASSEMBLY Wiring the Winch 3. Attach the remote lead to the winch and test for proper operation. For winch to fully function, connect all leads correctly. CAUTION NEVER route electrical cables across any sharp edges, through and/or near moving parts, or near parts that may become hot.

  • Page 11: Operation

    100776 - 10,000 LB. (4536 KG) WINCH OPERATION OPERATION Self Recovery Locate a suitable anchor such as a strong tree trunk or General Tips for Safe Operation boulder. Always use a sling (not included) as an anchor point. Your winch is rated at a 10,000 lb. (4,536 kg) capacity in first layer (max) when spooling the first rope layer on the...

  • Page 12: Winching Techniques A-Z

    100776 - 10,000 LB. (4536 KG) WINCH OPERATION m. Drape a blanket or jacket over the rope Single line Double line approximately 5-6 ft. (1.5-1.8 m) from the hook. Open the hood for added protection. n. Clear the area. Make sure all spectators stand clear and that no one is directly in front or behind the vehicle or anchor point.

  • Page 13: Maintenance

    100776 - 10,000 LB. (4536 KG) WINCH MAINTENANCE MAINTENANCE Synthetic Rope Replacement (Optional) The owner/operator is responsible for all periodic maintenance. It is recommended that any modifications be performed by a manufacturer’s authorized repair Complete all scheduled maintenance in a timely manner.

  • Page 14: Specifications

    100776 - 10,000 LB. (4536 KG) WINCH SPECIFICATIONS SPECIFICATIONS Performance Specifications ..... Gross Weight 125.7 lb. (57 kg) .....

  • Page 15: Parts Diagram

    100776 - 10,000 LB. (4536 KG) WINCH SPECIFICATIONS Parts Diagram...

  • Page 16: Parts List

    100776 - 10,000 LB. (4536 KG) WINCH SPECIFICATIONS Parts List Part Number Description Qty. Part Number Description Qty. Gear Carrier Assembly Hexagon Socket P1010100 - Input P1011017-D Head Screw M6 x 20, Dacromet Gear Carrier Assembly - P1010200 Intermediate P1011018...

  • Page 17: Wiring Diagram

    100776 - 10,000 LB. (4536 KG) WINCH SPECIFICATIONS Wiring Diagram Black Negative (–) Black Positive (+)

  • Page 18: Troubleshooting

    100776 - 10,000 LB. (4536 KG) WINCH TROUBLESHOOTING TROUBLESHOOTING Problem Cause Solution Switch assembly not connected Insert switch assembly all the way into the properly. connector. Loose battery cable connections. Tighten nuts on all cable connections. Tap contactor to loosen contacts. Apply 12 Contactor malfunctioning.
  • Page 19 Consequential Damage Please register within ten (10) days from date of purchase. Champion Power Equipment disclaims any obligation to cover any loss of time, use of this product, freight, or any Repair/Replacement Warranty incidental or consequential claim by anyone from using CPE warrants to the original purchaser that the this product.

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