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Related Manuals for Champion Power Equipment EWD8000
Summary of Contents for Champion Power Equipment EWD8000
- Page 1 ELECTRICAL WINCH EWD8000 EWD10000 EWD12000 Assembly & Operating Instructions...
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Page 2: Table Of Contents
REPLACING THE WIRE ROPE ............1 2 MAINTENANCE ..................1 2 TROUBLE SHOOTING ................. 1 3 WINCH ASSEMBLY DRAWING（EWD8000） ........1 4 WINCH PARTS LIST （EWD8000） ............ 1 5 SPECIFICATION（EWD8000） ............1 6 WINCH ASSEMBLY DRAWING（EWD10000） ........1 7 WINCH PARTS LIST （EWD10000） ..........1 8 SPECIFICATION（EWD10000）... -
Page 3: Introduction
INTRODUCTION Congratulations on your purchase of a high quality winch. We design and build winches to strict specifications and with proper use and maintenance should bring you years of satisfying service. WARNING - Read, study and follow all instructions before operating this device. -
Page 4: Getting To Know Your Winch
GETTING TO KNOW YOUR WINCH Your winch is a powerful piece of machinery. It is important that you understand the basics of its operation and specifications so that when you need to use it, you can use it with confidence and safety. Below is a list of the components of your winch and their use. -
Page 5: Safety Precautions
8. Free Spooling Clutch: The clutch allows the operator to manually disengage (the “Free Spool” position) the spooling drum from the gear train, free spool. Engaging the clutch (the “High Speed” position) locks the winch into the gear system. 9. Solenoid: Power from the vehicle battery flows through the weather-sealed switch before being directed to the winch motor. - Page 6 WARNING – The wire rope may break before the motor stalls. For heavy loads at or near rated capacity, use a pulley block/snatch block to reduce the load on the wire rope. WARNING – Never step over a cable, or go near a cable under load. WARNING –...
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Page 7: General Tips For Safe Operation
winching immediately and let it cool down for a few minutes. Do not pull for more than one minute at or near the rated load. CAUTION – If the motor stalls do not maintain power to the winch. Electric winches are designed and made for intermittent use and should not be used in constant duty applications. -
Page 8: Winching Techniques A-Z
• Never connect the cable back to itself. This will cause cable damage. Always use a snatch block, sling or chain of suitable strength as shown in the illustrations. • Store the remote control inside your vehicle in a place that it will not be damaged. -
Page 9: Winch Assembly And Mounting
n. Clear the area. Make sure all spectators are back and that no one is directly in front or behind the vehicle or anchor point. o. Begin winching. Be sure that the wire rope is winding evenly and tightly around the drum. - Page 10 major sections (motor, drum and gear housing) are properly aligned. Proper alignment of the winch will allow even distribution of the full rated load. 2. Start by connecting the roller fairlead to the mounting channel using 2 each of the cap screws M10 X 35, flat washers, lock washers and securing with locknut M10 (Make sure the screw is placed through the mounting channel and roller fairlead from inside the channel.
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Page 11: Mounting Drawing
7. Always use the Hand Saver when free-spooling and spooling the wire rope. Using the Hand Saver keeps your hands and fingers away from the rotating drum. 8. Check for proper drum rotation. Pull and turn the clutch knob to the “Free Spooling”... -
Page 12: Clutch Operating Drawing
CLUTCH OPERATING DRAWING LOW SPEED FREE SPOOL HIGH SPEED WARNING 1.Do not put the clutch disengaging when the winch is working. 2.At high speed, the load should not exceed 5,000lbs. 3.If the cluch is not engaged, rotate the drum to make sure the clutch is engaged. -
Page 13: Winch Working Demonstration
Short pulls from an angle can be used to straighten the vehicle. Long pulls should be done with the wire rope at a 90° angle to the winch/vehicle. When pulling a heavy load, place a blanket or jacket over the wire rope five or six feet from the hook. -
Page 14: Replacing The Wire Rope
REPLACING THE WIRE ROPE If the wire rope has become worn or is beginning to show signs of strands breaking, it must be replaced before being used again. 1. Turning clutch to the “Free Spool” position. 2. Extend cable assembly to its full length. Note how the existing cable is connected to the drum. -
Page 15: Trouble Shooting
TROUBLE SHOOTING SYMPTOM POSSIBLE CAUSE SUGGESTED ACTION -Switch Assembly not -Insert switch assembly all the way into the connected properly connector. -Loose battery cable -Tighten nuts on all cable connections. connections Motor does not -Replace switch assembly. -Defective switch turn on -Check for voltage at armature port with Switch assembly pressed. -
Page 16: Winch Assembly Drawing（Ewd8000
WINCH ASSEMBLY DRAWING（EWD8000）... -
Page 17: Winch Parts List（Ewd8000
WINCH PARTS LIST（EWD8000） Part # Description Remark D0800001 Terminal Protector D0800100 Motor Assembly D0800200 Bearing D0800002 Screw M6 x 12 Lock Washer Φ6 D0800003 D0800300 Gear—Ring Assembly Gear Carrier Assembly （Input） D0800400 D0800500 Bearing D0800004 Motor Bracket D0800005 Cap Screw M10 x 35 Lock Washer Φ10... -
Page 18: Specification（Ewd8000
SPECIFICATION（EWD8000） Rated line pull 8000 lbs (3629kgs) 12V:Input: 3.4kW / 4.6hp; Output: 2.0kW / 2.7hp Motor: series wound 24V:Input: 3.1kW / 4.2hp; Output: 2.6kW / 3.5hp Gear reduction ratio 267:1(Low speed); 86:1(High speed) Cable (Dia × L) Ø21/64"×95' (ø8.3mm×29m) Drum size (Dia × L) Ø2.48"×8.8"... -
Page 19: Winch Assembly Drawing（Ewd10000
WINCH ASSEMBLY DRAWING（EWD10000）... -
Page 20: Winch Parts List（Ewd10000
WINCH PARTS LIST（EWD10000） Part # Description Remark D1000001 Terminal Protector D1000100 Motor Assembly D1000200 Bearing D1000002 Screw M6 x 12 Lock Washer Φ6 D1000003 D1000300 Gear—Ring Assembly Gear Carrier Assembly （Input） D1000400 D1000500 Bearing D1000004 Motor Bracket D1000005 Cap Screw M10 x 35 Lock Washer Φ10 D1000006 Think Flat Washer Φ10... -
Page 21: Specification（Ewd10000
SPECIFICATION（EWD10000） Rated line pull 10000 lbs (4536kgs) 12V:Input: 4.3kW / 5.7hp; Output: 2.1kW / 2.8hp Motor: series wound 24V:Input: 4.1kW / 5.5hp; Output: 2.8kW / 3.8hp Gear reduction ratio 267:1(Low speed); 86:1(High speed) Cable (Dia × L) Ø3/8"×85' (ø9.2mm×26m) Drum size (Dia × L) Ø2.48"×8.8"... -
Page 22: Winch Assembly Drawing（Ewd12000
WINCH ASSEMBLY DRAWING（EWD12000）... -
Page 23: Winch Parts List（Ewd12000
WINCH PARTS LIST（EWD12000） Part # Description Remark D1200001 Terminal Protector D1200100 Motor Assembly D1200200 Bearing D1200002 Screw M6 x 12 Lock Washer Φ6 D1200003 D1200300 Gear—Ring Assembly Gear Carrier Assembly （Input） D1200400 D1200500 Bearing D1200004 Motor Bracket D1200005 Cap Screw M10 x 35 Lock Washer Φ10 D1200006 Think Flat Washer Φ10... -
Page 24: Specification（Ewd12000
SPECIFICATION（EWD12000） Rated line pull 12000 lbs (5443kgs) 12V:Input: 5.4kW / 7.2hp; Output: 2.4kW / 3.2hp Motor: series wound 24V:Input: 4.8kW / 6.4hp; Output: 3.1kW / 4.2hp Gear reduction ratio 267:1(Low speed); 86:1(High speed) Cable (Dia × L) Ø13/32"×83.7' (ø10.2mm×25.5m) Drum size (Dia × L) Ø2.48"×8.8"...
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