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OPERATOR'S MANUAL
MODEL #100722
3500 Lb. (1588 kg) WiNch
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
or visit championpowerequipment.com
SAVE ThESE iNSTRUcTiONS. This manual contains important safety precautions which should be read and
understood before operating the product. Failure to do so could result in serious injury. This manual should remain
with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication,
but are subject to change without notice.
REV 20201222
Champion Power Equipment, Inc., Santa Fe Springs, CA USA
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Table of Contents
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Summary of Contents for Champion Power Equipment 100722
- Page 1 Failure to do so could result in serious injury. This manual should remain with the product. Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice. REV 20201222 Champion Power Equipment, Inc., Santa Fe Springs, CA USA...
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Page 2: Table Of Contents
TAbLE Of cONTENTS 100722 - 3500 Lb. (1588 kg) WiNch TAbLE Of cONTENTS Operation ............. General Tips for Safe Operation introduction ....... . . -
Page 3: Introduction
100722 - 3500 Lb. (1588 kg) WiNch iNTRODUcTiON SAfETY DEfiNiTiONS Congratulations on your purchase of a Champion Power The purpose of safety symbols is to attract your Equipment (CPE) product. CPE designs, builds, and attention to possible dangers. The safety symbols, and... -
Page 4: Important Safety Instructions
SAfETY iNSTRUcTiONS 100722 - 3500 Lb. (1588 kg) WiNch iMPORTANT SAfETY WARNiNg iNSTRUcTiONS Avoid “shock loads” by using the control switch intermittently to take up the slack in the cable/rope. WARNiNg “Shock loads” can exceed the rated capacity of the cable/rope and drum. -
Page 5: Operation Symbols
SAfETY iNSTRUcTiONS 100722 - 3500 Lb. (1588 kg) WiNch Operation Symbols cAUTiON Some of the following symbols may be used on this Duration of winching pulls should be kept as short as product. Please study them and learn their meaning. -
Page 6: Controls And Features
AND fEATURES 100722 - 3500 Lb. (1588 kg) WiNch cONTROLS AND fEATURES Read this operator’s manual before operating your winch. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Winch Motor –... - Page 7 AND fEATURES 100722 - 3500 Lb. (1588 kg) WiNch 11. Aluminum Hawse – When using the winch at an angle the hawse acts to guide the synthetic rope onto the drum and minimizes damage to the synthetic rope from abrasion on the winch mount or bumper.
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Page 8: Parts Included
AND fEATURES 100722 - 3500 Lb. (1588 kg) WiNch Parts included Assembly Parts Torque Hardware Part Part Qty Hardware Tool(s) Needed lbf-ft (N.m) 6.1-7 Hexagon Head Bolt M8 x 25 1x 13mm wrench or socket (8.2-9.5) Winch Body Flat Washer Ø8 Lock washer Ø8... -
Page 9: Assembly
ASSEMbLY 100722 - 3500 Lb. (1588 kg) WiNch ASSEMbLY 3. Thread the M8×25 (E) bolts through the Ø8 lock (F) and flat washers (G), and then thread through the mounting channel. Tighten the bolts. DO NOT over Mounting the Winch tighten. -
Page 10: Install The Rocker Switch
ASSEMbLY 100722 - 3500 Lb. (1588 kg) WiNch NOTicE NOTicE Terminals coming in contact with metal will cause a Depending on the location of the solenoid/contactor, direct short, possibly causing solenoid/contactor and/ you may need to use the black and red cables in place or battery damage. - Page 11 ASSEMbLY 100722 - 3500 Lb. (1588 kg) WiNch 11. Check for proper drum rotation. Turn the clutch knob to the “Out” position (free spooling). Pull out some cable from the drum, and then turn the clutch knob to the “In” position to engage the gears. Press the cable out button on the rocker switch.
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Page 12: Wiring Diagram
ASSEMbLY 100722 - 3500 Lb. (1588 kg) WiNch Wiring Diagram Positive (+) Yellow Negative (–) Black Battery Blue Positive (+) to switch and remote wiring Solenoid/Contactor Circuit Breaker Assembly Longer Red Lead Shorter Red Lead Switch Wiring Diagram Green Black... -
Page 13: Operation
Tips for Safe Operation boulder. Always use a sling as an anchor point. Your 100722 winch is rated at a 3,500 lb (1,588 kg) capacity in first layer (max) when spooling the first rope layer on the drum. Overloads can damage the winch, motor and/or synthetic rope. -
Page 14: Synthetic Rope Abrasion Sleeve
OPERATiON 100722 - 3500 Lb. (1588 kg) WiNch J. Drape a blanket or jacket over the synthetic rope Single Line Double Line approximately 5 to 6 feet from the hook. Open the hood for added protection. K. Power in the synthetic rope guiding the rope under tension to draw up the slack in the rope. -
Page 15: Maintenance
MAiNTENANcE 100722 - 3500 Lb. (1588 kg) WiNch W. Keep your hands clear of the winch drum and hawse 4. Retract Synthetic Rope onto drum being careful not as the synthetic rope is being drawn in. to allow kinking. X. Secure the hook and hook strap. -
Page 16: Specifications
SPEcificATiONS 100722 - 3500 Lb. (1588 kg) WiNch SPEcificATiONS Performance Specifications ....... -
Page 17: Troubleshooting
TROUbLEShOOTiNg 100722 - 3500 Lb. (1588 kg) WiNch TROUbLEShOOTiNg Problem Cause Solution Loose battery cable connections Tighten nuts on all cable connections Defective Switch Assembly Replace Switch Assembly Check for voltage at armature port with Switch Motor does not turn on Defective motor pressed. - Page 18 Consequential Damage Please register within ten (10) days from date of purchase. Champion Power Equipment disclaims any obligation to cover any loss of time, use of this product, freight, or any Repair/Replacement Warranty incidental or consequential claim by anyone from using CPE warrants to the original purchaser that the this product.
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