Champion Power Equipment 201162 Operator's Manual
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Champion Power Equipment 201162 Operator's Manual

4000 lb. (1,814 kg) winch
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at championpowerequipment.com
READ AND SAVE ThiS MANUAL. This manual contains important safety precautions which should be read
and understood before operating the product. Failure to do so could result in serious injury. This manual should
remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication,
but are subject to change without notice.
3361-M-OP
REV 20211124
EN
Champion Power Equipment, Inc., Santa Fe Springs, CA USA
OPERATOR'S MANUAL
MODEL #201162
4000 Lb. (1,814 KG) WiNch
SERiAL NO. LAbEL
or visit championpowerequipment.com

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Summary of Contents for Champion Power Equipment 201162

  • Page 1 Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice. 3361-M-OP REV 20211124 Champion Power Equipment, Inc., Santa Fe Springs, CA USA...

  • Page 2: Table Of Contents

    TAbLE Of cONTENTS 201162 - 4000 Lb. (1,814 KG) WiNch TAbLE Of cONTENTS Operation ............

  • Page 3: Introduction

    201162 - 4000 Lb. (1,814 KG) WiNch iNTRODUcTiON SAfETY DEfiNiTiONS Congratulations on your purchase of a Champion Power The purpose of safety symbols is to attract your Equipment (CPE) product. CPE designs, builds, and attention to possible dangers. The safety symbols, and...

  • Page 4: Important Safety Instructions

    SAfETY iNSTRUcTiONS 201162 - 4000 Lb. (1,814 KG) WiNch iMPORTANT SAfETY  cAUTiON iNSTRUcTiONS Use a winch hook strap when handling the hook for spooling or unspooling the cable/rope.  WARNiNG  cAUTiON Do not use as a hoist for overhead lifting.

  • Page 5: Operation Symbols

    SAfETY iNSTRUcTiONS 201162 - 4000 Lb. (1,814 KG) WiNch Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 6: Controls And Features

    AND fEATURES 201162 - 4000 Lb. (1,814 KG) WiNch cONTROLS AND fEATURES Read this operator’s manual before operating your winch. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Winch Motor –...
  • Page 7 AND fEATURES 201162 - 4000 Lb. (1,814 KG) WiNch 8. Hand Strap – Used to assist cable/rope rope feed. 13. Winch Connection Cables – Used to connect the contactor to the winch motor and the contactor to 9. Roller Fairlead – When using the winch at an the vehicle battery.

  • Page 8: Parts Included

    AND fEATURES 201162 - 4000 Lb. (1,814 KG) WiNch Parts included Assembly Parts Torque Hardware Part Part Qty Hardware Tool(s) Needed lbf-ft (N.m) 6.1-7 Hexagon Head Bolt M8 x 25 1x 13mm wrench or socket (8.2-9.5) Winch Body Flat Washer Ø8 Lock Washer Ø8...

  • Page 9: Assembly

    ASSEMbLY 201162 - 4000 Lb. (1,814 KG) WiNch ASSEMbLY Your CPE 4000 lb. (1814 kg) winch is designed with a bolt pattern that is standard in this class of winch. Many winch mounting kits are available that utilize this bolt pattern for the most popular trucks, SUV’s and ATV’s.

  • Page 10: Contactor/Solenoid Location

    ASSEMbLY 201162 - 4000 Lb. (1,814 KG) WiNch contactor/Solenoid Location Find a location for the contactor/solenoid. It is recommended that the contactor/solenoid be mounted close to the battery in a clean, dry location. Make sure the location chosen allows for sufficient clearance from all metal components.

  • Page 11: Test Winch Operation

    ASSEMbLY 201162 - 4000 Lb. (1,814 KG) WiNch 3. Connect the red and black cables to the solenoid/ contactor (red to red and black to black). DO NOT tighten nuts. Route the other ends to the vehicle’s battery. 4. Connect the red lead to the positive (+) terminal of the vehicle’s 12 volt battery.

  • Page 12: Wiring Diagram

    ASSEMbLY 201162 - 4000 Lb. (1,814 KG) WiNch Wiring Diagram Positive (+) Yellow Negative (–) Blue Black Battery Green Solenoid/Contactor Positive (+) Black Switch Wiring Diagram Green Ignition Wire Black...

  • Page 13: Operation

    OPERATiON 201162 - 4000 Lb. (1,814 KG) WiNch OPERATiON Self Recovery Locate a suitable anchor such as a strong tree trunk or General Tips for Safe Operation boulder. Always use a sling (not included) as an anchor point. Your winch is rated at a 4000 lb. (1814 kg) capacity in first layer (max) when spooling the first rope layer on the drum.

  • Page 14: Winching Techniques A-Z

    OPERATiON 201162 - 4000 Lb. (1,814 KG) WiNch For additional protection open the hood of the vehicle. m. Inspect the cable/rope. Make sure there are at least For pulls over 2,000 lb (907.2 kg), we recommend the 5 wraps of cable/rope around the winch drum. Your...

  • Page 15: Maintenance

    MAiNTENANcE 201162 - 4000 Lb. (1,814 KG) WiNch w. Always keep hands clear of cable/rope, hook loop, 2. Remove clevis hook, pin, cotter pin and hand strap. hook and roller fairlead opening during installation, Remove roller fairlead to allow easier access.
  • Page 16 MAiNTENANcE 201162 - 4000 Lb. (1,814 KG) WiNch To re-spool correctly, and while wearing gloves, keep a slight load on the cable/rope while pushing the mini-rocker switch button “In” to draw in the cable/rope. 8. Walk toward the winch not allowing the cable/ rope to slide through your hands.

  • Page 17: Specifications

    SPEcificATiONS 201162 - 4000 Lb. (1,814 KG) WiNch SPEcificATiONS Performance Specifications ............

  • Page 18: Troubleshooting

    TROUbLEShOOTiNG 201162 - 4000 Lb. (1,814 KG) WiNch TROUbLEShOOTiNG Problem Cause Solution Switch assembly not connected Insert switch assembly all the way into the properly. connector. Loose battery cable connections. Tighten nuts on all cable connections. Tap contactor to loosen contacts. Apply 12 Contactor malfunctioning.
  • Page 19 Consequential Damage Please register within ten (10) days from date of purchase. Champion Power Equipment disclaims any obligation to cover any loss of time, use of this product, freight, or any Repair/Replacement Warranty incidental or consequential claim by anyone from using CPE warrants to the original purchaser that the this product.

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