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OPERATOR'S MANUAL
MODEL #100794
9,000 LB. (4082 KG) WINCH
REGISTER YOUR PRODUCT ONLINE
SERIAL NO. LABEL
at championpowerequipment.com
or visit championpowerequipment.com
READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read
and understood before operating the product. Failure to do so could result in serious injury. This manual should
remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication,
but are subject to change without notice.
Made in China - REV 20191118
Champion Power Equipment, Inc., Santa Fe Springs, CA USA
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Summary of Contents for Champion Power Equipment 100794
- Page 1 Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice. Made in China - REV 20191118 Champion Power Equipment, Inc., Santa Fe Springs, CA USA...
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Page 2: Table Of Contents
TABLE Of CONTENTS 100794 - 9,000 LB. (4082 KG) WINCH TABLE Of CONTENTS Maintenance .............. -
Page 3: Introduction
INTRODUCTION 100794 - 9,000 LB. (4082 KG) WINCH INTRODUCTION SAfETY DEfINITIONS Congratulations on your purchase of a Champion Power The purpose of safety symbols is to attract your Equipment (CPE) product. CPE designs, builds, and attention to possible dangers. The safety symbols, and... -
Page 4: Important Safety Instructions
IMPORTANT SAfETY INSTRUCTIONS 100794 - 9,000 LB. (4082 KG) WINCH IMPORTANT SAfETY WARNING INSTRUCTIONS Disconnect the remote control and battery leads when not in use. WARNING WARNING Cancer and Reproductive Harm – www.P65Warnings.ca.gov Avoid “shock loads” by using the control switch intermittently to take up the slack in the rope. -
Page 5: Operation Symbols
IMPORTANT SAfETY INSTRUCTIONS 100794 - 9,000 LB. (4082 KG) WINCH Operation Symbols CAUTION Some of the following symbols may be used on this Do not wrap the rope around any object and hook it product. Please study them and learn their meaning. -
Page 6: Controls And Features
CONTROLS AND fEATURES 100794 - 9,000 LB. (4082 KG) WINCH CONTROLS AND fEATURES Read this operator’s manual before operating your winch. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Winch Motor –... -
Page 7: Assembly Parts
CONTROLS AND fEATURES 100794 - 9,000 LB. (4082 KG) WINCH 8. Planetary Gear System – The reduction gears 10. Clevis Hook – Provides a means for connecting the convert the winch motor power into extreme pulling looped ends of cables to an anchor. -
Page 8: Assembly
ASSEMBLY 100794 - 9,000 LB. (4082 KG) WINCH ASSEMBLY 2. Turn the winch up-side-down; insert 4 M10 nuts into the holes of the winch. Your CPE 9000 lb. (4082 kg) winch is designed with a bolt pattern that is standard in this class of winch. Many... -
Page 9: Wiring The Winch
ASSEMBLY 100794 - 9,000 LB. (4082 KG) WINCH Connect the battery leads: 5. Turn winch right side up. Disengage the clutch by moving the cam ring to the “Out” position. Release 1a. Connect the red (+) lead to the positive (+) the rope and pull through the roller fairlead. -
Page 10: Operation
ASSEMBLY 100794 - 9,000 LB. (4082 KG) WINCH Use only manufacturer’s identical replacement rope with the exact specifications. Inspect the winch installation and bolts to ensure that all bolts are tight before each operation. Store the remote control inside your vehicle in a place that it will not be damaged. -
Page 11: Winching Techniques A-Z
ASSEMBLY 100794 - 9,000 LB. (4082 KG) WINCH – Short pulls from an angle can be used to straighten the Start your engine to ensure power is being vehicle. Long pulls should be done with the wire rope at replenished to the battery. -
Page 12: Maintenance
MAINTENANCE 100794 - 9,000 LB. (4082 KG) WINCH Synthetic Rope Replacement – Keep your hands clear of the winch drum and fairlead as the wire rope is being drawn in. (Optional) – Secure the hook and hook strap. It is recommended that any modifications be –... -
Page 13: Specifications
SPECIfICATIONS 100794 - 9,000 LB. (4082 KG) WINCH SPECIfICATIONS Performance Specifications ....... Rated Pull 9000 lb. (4082 kg) ...... -
Page 14: Parts Diagram
SPECIfICATIONS 100794 - 9,000 LB. (4082 KG) WINCH Parts Diagram... -
Page 15: Parts List
SPECIfICATIONS 100794 - 9,000 LB. (4082 KG) WINCH Parts List Part Number Description Qty. Part Number Description Qty. Gear Carrier Assembly Lock Washer Ø6, P1010100 P1011016-D - Input Dacromet Gear Carrier Assembly - Hexagon Socket Head P1010200 Intermediate P1011017-D Screw M6 × 20,... -
Page 16: Wiring Diagram
SPECIfICATIONS 100794 - 9,000 LB. (4082 KG) WINCH Wiring Diagram Black Black Negative (–) Positive (+) -
Page 17: Troubleshooting
TROUBLESHOOTING 100794 - 9,000 LB. (4082 KG) WINCH TROUBLESHOOTING Problem Cause Solution Switch assembly not connected Insert switch assembly all the way into the properly. connector. Loose battery cable connections. Tighten nuts on all cable connections. Tap contactor to loosen contacts. Apply 12 Contactor malfunctioning. - Page 18 Consequential Damage Please register within ten (10) days from date of purchase. Champion Power Equipment disclaims any obligation to cover any loss of time, use of this product, freight, or any Repair/Replacement Warranty incidental or consequential claim by anyone from using CPE warrants to the original purchaser that the this product.
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