Champion Power Equipment SUP2500 Assembly & Operating Instructions
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Champion Power Equipment SUP2500 Assembly & Operating Instructions

Champion Power Equipment SUP2500 Assembly & Operating Instructions

Electrical winch
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ELECTRICAL WINCH
SUP2500
SUP3500
Assembly & Operating Instructions

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  • Page 1 ELECTRICAL WINCH SUP2500 SUP3500 Assembly & Operating Instructions...

  • Page 2: Table Of Contents

    WINCH ACCESSORIES YOU WILL NEED........... 8 RIGGING TECHNIQUES..................9 WINCH WORKING DEMONSTRATION............1 0 REPLACING THE WIRE ROPE..............1 0 MAINTENANCE....................1 1 TROUBLE SHOOTING..................1 1 WINCH ASSEMBLY DRAWING SUP2500/SUP3500........1 2 WINCH PARTS LIST SUP2500/EWSUP3500..........1 3 SPECIFICATION（SUP2500）..............1 4 SPECIFICATION（SUP3500）..............1 5...

  • Page 3: Introduction

    INTRODUCTION Congratulations on your purchase of a high quality winch. We design and build winches to strict specifications and with proper use and maintenance should bring you years of satisfying service. WARNING - Read, study and follow all instructions before operating this device.
  • Page 4 2. Motor: Your motor is powered by a volt battery and provides power to the gear mechanism which turns the drum and winds the wire rope; 3. Winch Drum: The winch drum is the cylinder on which the wire rope is stored. It can feed or wind the rope depending on the remote winch switch.

  • Page 5: Safety Precautions

    14. Snatch Block: If your winch is supplied with a snatch block that can double the pulling power of the winch, or change the pulling direction without damaging the wire rope. We recommend you to use double line and snatch block for pulling over 70% of the rated line pull.

  • Page 6: General Tips For Safe Operation

    pushing the remote button to draw in the cable. Walk toward the winch not allowing the cable to slide through your hands. Do not let your hands get within 12 ″ of the winch while re-spooling. Turn off the winch and repeat the procedure until a few feet of cable is left.

  • Page 7: Winching Techniques A-Z

    on the wire rope by as much as 50%. When doubling the line back to the vehicle, attach to the frame or other load bearing part. The vehicle engine should be kept running during operation of the winch to  minimize battery drain and maximize power and speed of the winch.
  • Page 8 c. Disengage the clutch to allow free-spooling and to save energy. d. Attach the hand saver hook to the clevis hook. e. Pull out the wire rope to your desired anchor point using the hand saver hook. f. Secure the clevis hook to the anchor point: Sling, chain or snatch block. Do not attach the hook back onto the wire rope.

  • Page 9: Winch Assembly And Mounting

    v. Rewind the wire rope. Make sure that any wire already on the drum has spooled tightly and neatly. If not, draw out the wire and re-spool from the point where the rope is tight. w. Keep your hands clear of the winch drum and fairlead as the wire rope is being drawn in.

  • Page 10: Mounting Drawing

    7. Check for proper drum rotation. Pull and turn the clutch knob to the “CLUTCH OUT” position. Pull out some cable from the drum, and then turn the clutch knob to the “CLUTCH IN” position to engage the gears. Press the cable out button on the power switch.

  • Page 11: Rigging Techniques

    RIGGING TECHNIQUES Self-Recovery Locate a suitable anchor such as a strong tree trunk or boulder. Always use a sling as an anchor point. CAUTION Do not attach the clevis hook back onto the cable as this could cause damage to Fig 3.1 the cable.As shown in Fig 3.1 CAUTION Do not winch from an acute angle as the wire rope...

  • Page 12: Replacing The Wire Rope

    2. Grab the cable assembly (Part# P0350700) and pull the cable to the desired length, then attach to item being pulled. Caution: Always leave at least five turns of cable on the drum; Review winch safety warnings and precautions on page 2、3 before continuing. 3.

  • Page 13: Maintenance

    WARNING - Only replace the wire rope with the identical replacement part recommended by the manufacturer. MAINTENANCE Periodically check the tightness of mounting bolts and electrical connections. Remove all dirt or corrosion and always keep clean. Do not attempt to disassemble the gearbox. The gearbox has been lubricated using a high temperature lithium grease and is sealed at the factory.
  • Page 14 WINCH ASSEMBLY DRAWING...
  • Page 15 WINCH PARTS LIST Part # Description Remark P0350001 Terminal Protector P0350100 Motor Assembly P0350002 Screw M6 x15 P0350003 Locking Washer Φ6 P0350004 Coupling P0350005 Spring Seat P0350006 Spring P0350007 Screw M4 x 14 P0350008 Fixed Seat P0350009 Gear—Input Sun P0350200 Gear Carrier Assembly(Input) P0350010 “O”...

  • Page 16: Specification（Sup2500

    SPECIFICATION（SUP2500） Rated line pull 2500 lbs (1135 kgs) Motor: permanent magnet 12V:Input: 1.9kW /2.6hp; Output: 0.85kW / 1.1hp Gear reduction ratio 136:1 Cable (Dia.× L) Ø3/16"×45.9 ' (Ø4.8mm×14m) Drum size (Dia.× L) Ø2.0 "×3.2 " (Ø50mm×80 mm) Mounting bolt pattern 4.9 "×3 "...

  • Page 17: Specification（Sup3500

    SPECIFICATION（SUP3500） Rated line pull 3500 lbs (1588 kgs) Motor: permanent magnet 12V:Input: 2.4kW / 3.2hp; Output: 1kW / 1.3hp Gear reduction ratio 136:1 Cable (Dia.× L) Ø7/32"×42 ' (Ø5.4mm×12.8m) Drum size (Dia.× L) Ø2.0 "×3.2 " (Ø50mm×80 mm) Mounting bolt pattern 4.9 "×3 "...

This manual is also suitable for:

Sup3500

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