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Summary of Contents for Pylontech Container-L5000-BAT
- Page 1 Container-L5000-BAT Lithium Iron Phosphate Battery Energy Storage System Operation Manual Information Version: 1.0 5PMPA08-00XXX...
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Page 2: Legal Information
Legal Information Copyright©2024 Pylon Technologies Co., Ltd. All rights reserved. Any reproduction or distribution of this manual or any part of this manual, or any uploading of this manual to a third party website, in any form by any means, without the prior written consent of Pylon Technologies Co., Ltd., is prohibited. -
Page 3: Table Of Contents
Contents Purpose ......................................1 Validity ......................................1 Product Name Description ............................. 1 Product Model Description ............................2 Symbols Explanation ................................2 Abbreviations in this Manual ............................3 Symbols ......................................5 Personal Requirements ..............................6 Setting of Safety Warning Signs ..........................6 Requirements for Escape Routes .......................... - Page 4 Safety Features ..................................29 3.7.1 Fire Protection System ............................. 29 3.7.2 Explosion proof and vent systems ......................31 Checking Before the Installation ..........................32 Preparing tools and instruments ..........................32 Installation Site Requirements ..........................33 Installation Space Requirements ........................... 33 Hoisting ......................................
- Page 5 Liquid Cooler Failure ................................ 54 Emergency Disposal ................................. 55 8.5.1 EPO ....................................55 8.5.2 Fire protection emergency stop and manual release ............55...
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Page 6: Information About This Manual
Purpose This manual describes the Lithium Iron Phosphate Battery Energy Storage System (hereinafter referred to as "the system" unless otherwise noted) from Pylontech in terms of its overview, installation, commissioning, maintenance, etc. Please read this manual before installing the system and follow the instructions carefully during installation. -
Page 7: Product Model Description
Product Model Description PowerCube-20H-M7A200Cx.xxx-EU-yy Designation Description Product Series PowerCube Series Volume of the container 20ft container Battery model used in the product The product uses M7A200 battery module. PCS type that can be used for this system Centralized type PCS The rated energy (in MWh) of the system The rated energy is x.xxx MWh. -
Page 8: Abbreviations In This Manual
Abbreviations in this Manual Abbreviation Designation Pylontech Pylon Technologies Co., Ltd. Alternating Current Direct Current Quality Control Battery Management System Battery Management Unit Power Conversion System State of Charge Battery State of Health, in percent Uninterruptible Power Supply BESS Battery Energy Storage System... - Page 9 Safety Declaration This system is only operated by authorized personnel. Read all safety instructions carefully prior to any work and follow these instructions at all times when working with the system. Incorrect operation or work may cause: Injury or death to the operator or a third party. ...
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Page 10: Symbols
Symbols Read the manual before installing and operating the battery system. Must wear an ear protector. Must wear a safety helmet. General warning label indicating potential hazards. Warning: electric shock. Warning: flammable materials. Do not connect the positive and negative reversely. Keep away from flame or ignition sources. -
Page 11: Personal Requirements
Personal Requirements Qualified personnel must have the following skills: Training in the installation and commissioning of the electrical system, as well as dealing with hazards. Knowledge of the manual and other related documents. Knowledge of the local regulations and directives. ... -
Page 12: Electrical Working
Electrical Working There is high voltage in the system, and accidental contact may lead to fatal electric shock danger, so when working with electricity, you should: Tag and lock the live area. Do a good job of protection, wear insulating gloves and shoes, and wear the corresponding ... -
Page 13: System Introduction
System Introduction System Description This system is a high voltage battery storage system based on lithium iron phosphate battery. The system adopts module series design, which voltage level is 1500V. Left Side Right Side Front Side Rear Side NOTE: The above pictures are for reference only, the appearance of the product is subject to the actual delivery. -
Page 14: System Overview
3.1.1 System Overview Through reliable BMS system and high-performance balancing technology, the whole system is characterized by flexible configuration and high reliability. It can be widely used in grid energy storage, photovoltaic energy storage, container energy storage, microgrid energy storage, data room and other application scenarios that need high-voltage batteries. -
Page 15: System Specifications
3.1.2 System Specifications Specifications Parameters PowerCube-20H-M7A200Cx.xxx-EU-yy (*) Maximum Weight (ton) Approx. 42 Dimensions (mm) 6058(-6,0) (W) x 2896(-5,0) (H) x 2438(-5,0) (D) IP Rating IP55 Protective Class Class I Pollution Degree PD3 (Outside), PD2 (Inside) Cooling Type Liquid cooling Liquid Coolant Type 50% water, 50% ethylene glycol “yy”... -
Page 16: Reference Standards
Reference standards 3.2.1 System Related Standards Description Code CE LVD Directive 2014/35/EU EN 62477-1 UN38.3 Safe Transport Standard UN38.3 CE EMC Standard EN IEC 61000-6-2:2019 EN IEC 61000-6-4:2019 3.2.2 Battery Related Standards No. Description Code IEC62619-2022 IEC63056 Safety Standard for Secondary Lithium Batteries IEC62477-1 IEC62040-1 ISO 13849-1... -
Page 17: Layout Of The Container
Layout of the Container The external and internal layouts of the container are shown in the following figures. External Layout • Figure Description Figure Description Explosion-proof panel (Optional) EPO (Emergency Power OFF Switch) Liquid cooler compartment door Electric ventilation louver (explosion proof system) Battery compartment doors Cable glands (under the cover) Battery compartment doors... - Page 18 • Internal Layout Figure Description Figure Description Battery Strings (Battery string 1 to 6) Battery Strings (Battery string 7 to 12) Communication Cabinet...
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Page 19: Battery String
Battery String The standard battery system consists of 12 sets of 418 kWh battery string. And each battery string contains eight battery modules and one control module. The appearance of the single battery string is shown as follows. Control Module Battery Modules... -
Page 20: Single Battery System String Specifications
3.4.1 Single Battery System String Specifications Specifications PowerCube-M7A System Voltage (VDC) ＜1500 Battery Module Type HM7A200L Control Module Type S1500M7A200E Rated Capacity (Ah) Total Storage Energy (kWh) Nominal Voltage (VDC) 1331.2 Charge Upper Limit Voltage 1497 Discharge Cutoff Voltage 1165 Nominal Current (Amps) Maximum Continuous Current (Amps) Peak Current (Amps) -
Page 21: Battery Module
3.4.2 Battery Module The appearance and the specifications of the battery module are shown as follows. Specifications HM7A200L Cell Technology Li-ion (LFP) Battery Module Capacity (kWh) 52.25 Battery Module Voltage (VDC) 166.4 Battery Module Capacity (AH) Dimension (W*D*H, mm) 1145×790×245 Protection Class IP67 Weight (kg) -
Page 22: Item Description
Front Interface of the battery module Item Item Description Description ① ④ Power Terminal B+/B- Liquid Outlet Connector ② ⑤ Liquid Inlet Connector Pressure Relief Valve ③ ⑥ Liquid Cooling Plate Communication Port (COM IN/ COM/ OUT) ① Power Terminal B+/B- Positive (B+) and negative (B-) battery DC input terminals for connecting the batteries in serial. -
Page 23: Battery Control Module
3.4.3 Battery Control module Each battery string contains a battery control module. The appearance and the specification of the control module are shown as follows. Specifications S1500M7A200E Related Product PowerCube-M7A AC Supply for BMS 230VAC/50Hz/1.3A System Operation Voltage (VDC) 1000~1500 Dimension (mm) 330 (W) ×... - Page 24 Front Interface of the battery control module Item Description Item Description ① ⑨ External Power Terminal D- Power Terminal B+ ② ⑩ SPD (Surge protection Device) Status Indicator ③ ⑪ Circuit Breaker Dry Contact ④ ⑫ External Power Terminal D+ LAN Port ⑤...
- Page 25 ⑦ AC Socket (AC2) Connects to external AC power supply. ⑧ BMU-LINK Communication port to connect the battery module. ⑨ Power Terminal B+ The battery’s DC connection for the positive pole. ⑩ Status Indicator Indicates the status of the battery string (Normal●, Abnormal●). ⑪...
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Page 26: Communication And Confluence Cabinet
Communication and Confluence Cabinet The internal layout of the communication cabinet is shown in the following figure. Figure Description Figure Description Power Switch UPS Battery Energy Meter MBMS-B Circuit Breakers Switch Circuit Breakers Status LED SPD (Surge Protection Device) HMI Screen Circuit Breaker (QF1) Remote/Local Transfer Switch Fuse... -
Page 27: Lems
3.5.1 LEMS The energy storage battery container adopts a local energy management system device LEMS 1000 for communication. It can communicate upwards with the devices as EMS, upper controller, touch screen, etc. It can also communicate downwards with the devices as battery control module, PCS, fire suppression control panel, power meter, UPS, thermal management device, sensors, etc. - Page 28 Interface Panel of the LEMS Port Silk-screen Description and Function An Ethernet Port (100Mbps) Used for SCADA, EMS, LAN1 with default Cloud Platform etc. They IP:192.168.10.100 are backup for each other, and support IEC61850, An Ethernet Port (1Gbps) IEC60870-5-104, and LAN2 with default IP:192.168.11.100 Modbus/TCP protocols.
- Page 29 Port Silk-screen Description and Function All these six RS485 ports can be connected through RS485 ports to devices, e.g. air-conditions, energy meters, RS485 A1B2~A6B6 humidity-temperature sensors, air-cooled chiller, H2/CO concentration sensors, PCSs, dehumidifiers, etc. RX6/TX6/GND6 RS232 Two debug ports. RX/TX/232G Dry Contact, 16 Digital Inputs.
- Page 30 LED Indicators Instructions Silk- Indication Details Indicator screen Green. LED indicator on indicates the device itself is Powered on. When the device is powered on, it will flash once per Power LED two seconds (0.5Hz). When the device is being upgraded or data- downloading, it will flash twice per second (2Hz).
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Page 31: Ups
The electrical cabinet is equipped with an UPS to supply power for BMS, MBMS, ethernet switch, and other loads, so as to ensure that the system can still operate for a period of time in case of mains power failure. Front Panel of the UPS As shown in the following figure, the UPS front panel provides ventilation holes, operation and display panel, LED indicators and functional keys. -
Page 32: Ups Battery (Us2000C)
UPS Battery (US2000C) Before normal operation, power cables of the UPS battery (US2000C) need to be connected in the following picture, connecting the orange cable to the orange terminal, and black cable to the black terminal. Turn on the Power switch of US2000C. Press the “SW” button of US2000C for about 3 seconds, and observe the indicator light of the UPS host. -
Page 33: Liquid Chiller
Liquid Chiller The system is equipped with a liquid chiller to control the temperature of the battery compartment. Item Specification 3/N/PE AC 400V±10% 50/60Hz Power supply Maximum current (kW/A) 56.4 Standby power (W) Self-circulation power (kW) Communication protocol RS485 57 (L45℃/W20℃); 52 (L45℃/W18℃) Cooling capacity (kW) Cooling power/current (kW/A) 32.2/50.4 (L45℃/W20℃);... -
Page 34: Safety Features
Safety Features This system is equipped with safety features that include a fire protection system as well as explosion proof and vent systems. 3.7.1 Fire Protection System The fire protection system is mainly composed of fire alarm system and fire suppression system. The former consists of detectors, strobe sounder, fire bell, automatic extinguishing panel, etc. - Page 35 Description Icon Qty. Totally 4 pcs (two on the front Aerosol doors, the other two on the opposite doors of the rear) Fire Bell 1 pc Sounder Strobe 1 pc Extinguishant release manual automatic switch Automatic extinguishing 1 pc panel (on the inner side of the door) Emergency Startup/ 1 pc...
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Page 36: Explosion Proof And Vent Systems
3.7.2 Explosion proof and vent systems The system is equipped with explosion proof and vent systems to ensure safety. Please see the following for details. Description Icon Qty. Explosion vent panel (optional) 6 pcs 1 pc exhaust fan Exhaust fan (together with the venilation louver to compose the explosion proof system) 1 pc electric... -
Page 37: Checking Before The Installation
Installation Checking Before the Installation Checking the Outer Packing After receiving the product, check the outer packing for damage, such as holes, cracks, deformation and so on. If any damage is found, contact us as soon as possible. Checking Deliverables After unpacking the product, check that the deliverables are complete. -
Page 38: Installation Site Requirements
Installation Site Requirements he installation site needs to meet the following requirements: The installation site should be able to bear the total weight of the whole container cabinet system (approx. 42 tons). The installation site should be concrete, flat, firm, safe and reliable. ... -
Page 39: Hoisting
Hoisting The are four lifting points on the top four corners of the container, shown below. Please use cranes bearing weight more than 45 tons for lifting the container. There is danger during hoisting, please follow the requirements below. During the whole process of lifting the equipment, all safety operation standards and ... - Page 40 NOTE: The lifting acceleration should be less than 1.4G and the duration should be less than 1.2G. During the hoisting operation, there should be professionals on site to command the whole process. The strength of the sling used should at least meet the lifting requirements of the equipment ...
- Page 41 Electrical and Communication Wiring This system is a high voltage DC system, operated by qualified and authorized person only. When wiring the cables, ensure that the energy storage system DC side and AC side are all disconnected. Whenever operating the system, wear suitable personal protective equipment (PPE) such as rubber gloves, rubber boots and goggles.
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Page 42: System Diagram
System Diagram... -
Page 43: Cable Requirements And Bolt Torque
Cable Requirements and Bolt Torque Cable Requirements The wire diameter of the cables used in the outdoor cabinet must be selected in accordance with the maximum current of the AC side and DC side, and there must be a residual reservation. Please follow the cable specifications below. -
Page 44: Grounding
Grounding Life-threatening electric shock may occur if the grounding is insufficient or absent. Before battery installation, make sure that the grounding points of the container are stable and reliable. The system has four grounding points, as shown in the figure below. Before hoisting, the grounding grid should be laid. -
Page 45: Dc Side Wiring
DC Side Wiring During transportation, each battery module in each string is disconnected. The cables need to be section 5.4.1 connected when they arrive at the site. Please refer to for wiring diagram of the battery strings. The cables from the battery control modules to the DC confluence copper bars in the communication and confluence cabinet have been installed at the factory. -
Page 46: Wiring Of Single Battery String System
Wiring of Single Battery String System There are 12 battery strings in the container. For single battery strings’ system, the cable connection should be done according to the drawing below. Power Cable, Orange (BMS 'B+' to Battery Module 'B-') Power Cable, Black (BMS 'B-' ... -
Page 47: Cables From The Dc Confluence Copper Bars
5.4.2 Cables from the DC confluence copper bars The DC confluence copper bars are in the communication and confluence cabinet, shown below. Connect the DC side cables from the PCS (provided by the customer) to the copper bars (positive to positive, negative to negative). Battery strings D+/D- connected to the copper bars (installed at the factory) -
Page 48: Communication Wiring
Communication Wiring Check the wiring according to the diagram below, and connect with CAN, 485 and dry contact of PCS during system installation. Check the wiring with reference to the diagram below, and connect with LAN0 and 485 with ... -
Page 49: Fire Protection System Prerequisites
Commissioning Fire Protection System Prerequisites Before system commissioning, ensure to set the Automatic extinguishing panel (on the inner side of the door) to Manual mode for safety. The operation position is shown in the following figure. Press the extinguishant release button under the yellow cover for manually suppressing fire. -
Page 50: System Status
System Status ● , Alarm ●, Fault ●) can be viewed through the Status LED on The container system status (Run the door of the communication and confluence cabinet. Battery String Status The battery string status can be viewed through the “STATUS “LED on the BMS of the battery string. -
Page 51: System Turning On
System Turning On Ensure that the voltage of the inverter/PCS matches the voltage of the battery system. Check that all the power switches are OFF. The external switch or breaker between PCS and battery string must be off before the battery system power on. - Page 52 10. Turn on circuit breaker “QF11” of the UPS power input. recorder overhaul socket and QF9 of the battery strings’ shunt trip. Use move the cursor, press the “Enter” key to select "Yes", then the running indicator (green) flashes, and then the running indicator is solid on. 11.
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Page 53: Maintenance
Maintenance This system is a high voltage DC system, operated by qualified and authorized person only. Do not turn off the circuit breakers of the BMSs (battery control modules) during normal running status (unless emergency situation). Otherwise it will cause current surge to the rest of the battery strings. - Page 54 (2) Click “Yes” to confirm “Turn off UPS” on the display panel. After a while, the UPS shuts down. Confirm Turn off UPS? Maintain About Turn off the circuit breaker QF13 of the UPS power output. Turn off the circuit breaker and micro circuit breaker one by one from BMS1 to BMS12. Turn off the circuit breakers QF10, QF9, QF8, QF7, QF6, QF5, QF4, QF3 QF2 and QF1 one by one in the cabinet.
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Page 55: Routine Maintenance
Routine Maintenance Due to the influence of ambient temperature, humidity, dust, vibration, etc., the internal components of the system or equipment will be aged or worn, which will lead to the potential failure of the system or equipment. Therefore, it is necessary to carry out routine and regular maintenance on the system to ensure its normal operation and service life. - Page 56 Routine maintenance table The regular maintenance plan is formulated according to different equipment. Please refer to the following table and the recommended cycle for maintenance: Project Standard Frequency Whether the LED light on the main control box displays half a year normally.
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Page 57: Battery Maintenance
Battery Maintenance The power must be turned off prior to any maintenance of the battery. Voltage Inspection Check the voltage of battery system through the monitor system. Check if the system is abnormal voltage. For example: Single cell’s voltage is abnormally high or low. SOC Inspection Check the SOC of battery system through the monitor system. -
Page 58: System Troubleshooting
Use a 232 to USB device to connect to the on-site PC, and at the same time, contact the after- sales engineer of Pylontech to obtain the CRT software and install the software. Connect RJ45 port to the 232 debugging port of the corresponding fault master, and connect ... - Page 59 Fault Checking method Auxiliary 24V The LED light indicates that the fuse protecting the R0V output has been activated and exceeds the rated value of the output. fault Communication interruption between relay panels or accessory Communication boards. Check all communication faults between repeaters and fault auxiliary boards to determine the root cause of the problem.
- Page 60 Emergency Disposal 8.5.1 In case of fire or any situation beyond the control of anyone, please immediately tap the EPO (emergency stop button) to stop the system. DO NOT touch the EPO during normal operation. To restore the system, firstly rotate the EPO button in the operating direction on the panel to make the button pop up, and then power on the system according to the power on steps.
- Page 61 Annex: Cause and Effect Matrix for ESS Container Products Information Version: V1.0 Notification Action Output signal System Output Agent Agent Agent Horn Release Release Release Release Agent Bell Ventilation Ventilation Fire General Detect Strobe Indicator Count- Count- Count- Release Alarm Operation Shutdown Alarm...
- Page 62 Instructions of the System Output Items (A~L) Item Instructions Bell releasing alarm indicates a potential fire hazard. Horn strobe releasing alarm indicates that fire extinguishing agents are to be released. Gas release indicator LED lighting indicates not entering the space where fire extinguishing agents are to be released. The countdown of agent releasing starts, and countdown period can be adjusted from 0 to 30 seconds.
- Page 63 Pylon Technologies Co., Ltd. No.300, Miaoqiao Road, Kangqiao Town Pudong New Area, Shanghai 201315, China +86-21-51317699 | +86-21-51317698 service@pylontech.com.cn www.pylontech.com.cn...
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