Black Horse Model PC-21 PILATUS Instruction Manual Book
Black Horse Model PC-21 PILATUS Instruction Manual Book

Black Horse Model PC-21 PILATUS Instruction Manual Book

95% almost ready to fly

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Instruction Manual Book
95% ALMOST READY TO FLY
ALL BALSA - PLY WOOD CONSTRUCTION
SPECIFICATION:
- Wingspan: 1,962 mm (77.24 in).
- Length: 2,312mm (91.02 in).
- Weight: 11 kg (24.25lbs)
- Wing area: 71.8 dm2.
- Wing loading: 153g/dm2.
- Wing type: Naca Airfoil.
- Spinner: 115mm
- Servo mount: 42mm x 21mm.
- Main gear type: Electric retract gear
with oleo struts (included).
- Nose gear type: Electric retract gear
with oleo struts (included).
Item code: BH192
Parts listing required (not included):
- Radio: 07 channels minimum.
- Servo: 9 standard high torque servos.
- Engine: 55-65 cc gas.
- Motor: Brushless outrunner 5000 - 6500W, 180KV.
- Propeller: Suit with your engine.
Recommended motor and
battery set up (not included):
- Motor: Admiral GP60 8925-180KV Brushless.
- Lipo cell: 12 cells 5500 - 6000mAh.
- Receiver battery: 6.0V-7.4V,2600-3200mAh (3 Packs).
- ESC: 120A.
Made in Vietnam.

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Summary of Contents for Black Horse Model PC-21 PILATUS

  • Page 1 Instruction Manual Book Item code: BH192 95% ALMOST READY TO FLY ALL BALSA - PLY WOOD CONSTRUCTION SPECIFICATION: Parts listing required (not included): - Wingspan: 1,962 mm (77.24 in). - Radio: 07 channels minimum. - Length: 2,312mm (91.02 in). - Servo: 9 standard high torque servos. - Weight: 11 kg (24.25lbs) - Engine: 55-65 cc gas.
  • Page 2: Table Of Contents

    PC-21 PILATUS Item code: BH192 Instruction Manual Introduction............2 Installing horizontal stabilizer ......27 Warranty ............3 Installing the horizontal to fuselage ....29 Disclaimer............3 Installing the engine mount ......31 Safety precaution ..........3 Installing the engine ........32 Important building notes ........
  • Page 3: Warranty

    In that Black Horse Model has no control over the final assembly or material used for final assembly, SUGGESTION Black Horse Model is not responsible for loss of use , or other incidental or consequential damages. To avoid scratching your new airplane, do not...
  • Page 4: Flight Warnings

    PC-21 PILATUS Item code: BH192 Instruction Manual FLIGHT WARNINGS ADHESIVES AND REQUIRED TOOLS When ready to fly, first extend the transmitter aerial. Thin CA Switch on the transmitter. 30-minute epoxy Switch on the receiver. 6-minute epoxy Check that the wings are correctly fitted to the Threadlocker thread locking cement fuselage.
  • Page 5 PC-21 PILATUS Item code: BH192 Instruction Manual • Officially designated AMA Air Show Teams (AST) are authorized to use devices and practices as defined within the Team AMA Program Document. (AMA Document #718.) (j) Not operate a turbine-powered aircraft, unless in compliance with the AMA turbine regulations. (AMA Document #510-A.)
  • Page 6: Parts Listing (Not Included)

    PC-21 PILATUS Item code: BH192 Instruction Manual PARTS LISTING (NOT INCLUDED). Propeller: Suit with your engine. LiPo.6s 5500mAh ..2Packs Engine: 55..1 pcs. Brushless outrunner 5000 - 6500W, 180KV. Servo extension leads....2pcs. 330mm ..4pcs. 190mm ..4pcs.
  • Page 7 PC-21 PILATUS Item code: BH192 Instruction Manual 14: Nose gear door 1: Fuselage (1a: Cockpit set,1b: Engine mount, 1c: Motor mount ). 7: Horizontal stabilizer spare part 2: Wing (2a(right wing); 2b(left wing); 2c: Aluminium wing tube ). spare part.
  • Page 8 PC-21 PILATUS Item code: BH192 Instruction Manual Horn 4x16mm Button Head 2.6x50mm Push rod 3mm Aluminium Ball Cap Screw - - - 2 - - 2 - - - 4 Brass Ball - - - 2 3x12mm Button Head - - - 2...
  • Page 9 PC-21 PILATUS Item code: BH192 Instruction Manual Nose Gear Ball link 4x25mm Button Head 3x12mm Button Head Cap Screw Cap Screw - - - 2 Controller Box - - - 4 - - - 2 Brass Ball BRAKE BRAKE R...
  • Page 10: Installing The Ailerons And Flaps

    PC-21 PILATUS Item code: BH192 Instruction Manual INSTALLING THE AILERONS AND FLAPS. 44mm Pinned hinge Horn - - - 6 - - - 4 67mm Pinned hinge Bottom View - - - 6 44mm Pinned hinge 67mm Pinned hinge Horn...
  • Page 11: Installing The Ailerons And Flaps Servos

    PC-21 PILATUS Item code: BH192 Instruction Manual Bottom View INSTALLING THE AILERONS AND FLAPS SERVOS. Place the servo into the servo tray. Center the servo within the tray and drill 1.5mm pilot holes through the block of wood for each of the four mounting screws provided with the servo.
  • Page 12 PC-21 PILATUS Item code: BH192 Instruction Manual Aileron Aileron servos. Aileron Ball link Aileron Flat Washer Aluminium Ball 3mm Lock Nut 3x12mm Button Head Cap Screw Aileron Aileron 1.5mm Screw 2x10mm Aileron Aileron Tp Screw 1.5mm Cut off shaded portion Drill holes using the stated.
  • Page 13 PC-21 PILATUS Item code: BH192 Instruction Manual Flaps Flaps servos. For Flap. For Flap. 3mm Flat Washer 3mm Lock Nut 3x12mm Button Head Cap Screw Flap FLAP 1.5mm Lock Nut Screw 3x12mm Button Head Cap Screw Flap 2x10mm Flap Tp Screw Flap 1.5mm...
  • Page 14 PC-21 PILATUS Item code: BH192 Instruction Manual 2x10mm Tp Screw Bottom View Aileron Aileron Aileron Horn 3mm Lock Nut 3x12mm Button Head Cap Screw 6X50 Aluminium Cut o shaded portion Assemble left and right The number of times Apply epoxy glue.
  • Page 15: Installing The Light Wing

    PC-21 PILATUS Item code: BH192 Instruction Manual INSTALLING THE LIGHT WING Plastic Light Cover - - - 2 Light Plastic Light Cover Plastic Light Cover The number of times Must be purchased Apply instant glue Assemble left and right the same way Assembly separately! (C.A glue, super glue).
  • Page 16: Installing The Electric Retractable Landing Gear

    PC-21 PILATUS Item code: BH192 Instruction Manual INSTALLING THE ELECTRIC RETRACTABLE LANDING GEAR INSTALLING THE ELECTRIC RETRACTABLE LANDING GEAR 4x25mm Button Head 3x4mm Set Screw Cap Screw - - - 2 - - - 8 4mm Spring Washer - - - 1...
  • Page 17 PC-21 PILATUS Item code: BH192 Instruction Manual Bottom View 4x4mm Set Screw Apply threadlocker Assemble left and right (screw cement). sides the same way...
  • Page 18: Installing The Gear Door

    PC-21 PILATUS Item code: BH192 Instruction Manual INSTALLING THE GEAR DOOR Plastic Gear Door 2.6x20mm Push rod 3x12mm Button Head - - - 2 Cap Screw Ball link - - - 4 - - -1 - - - 4 3mm Lock Nut...
  • Page 19: Installing The Fuselage Servos

    PC-21 PILATUS Item code: BH192 Instruction Manual INSTALLING THE FUSELAGE SERVOS 1) Install the rubber grommets and brass collets into the elevator, rudder and throottle servor. Test fit the servos into the servo tray. Trim the tray if necessary to fit your servos.
  • Page 20: Installing The Nose Gear Retract

    PC-21 PILATUS Item code: BH192 Instruction Manual INSTALLING THE NOSE GEAR RETRACT 2.6x20mm Push rod Bottom View 4x25mm Button Head 3x12mm Button Head - - - 1 Cap Screw Cap Screw - - - 4 - - - 2 Brass Ball...
  • Page 21: Installing The Nose Gear Door Servos

    PC-21 PILATUS Item code: BH192 Instruction Manual INSTALLING THE NOSE GEAR DOOR SERVOS 6x100 mm Top View Alignment Pins Aluminium 3x10mm Button Head Plastic Hinges Cap Screw - - - 4 3x10mm Button Head - - - 4 3mm Spring Washer...
  • Page 22 PC-21 PILATUS Item code: BH192 Instruction Manual Top View NOSE GEAR DOOR - - -1 - - -1 Plastic Hinges Bottom View 2x8mm TP Screw The number of times Assemble left and right the same way Assembly sides the same way.
  • Page 23 PC-21 PILATUS Item code: BH192 Instruction Manual Bottom View 2x8mm TP Screw 3x12mm Button Head 3mm Flat Washer Cap Screw 3mm Lock Nut Aluminum Ball 2.6x100mm Push rod The number of times Ensure smooth, non-binding Assemble left and right the same way Assembly movement when assembling.
  • Page 24 PC-21 PILATUS Item code: BH192 Instruction Manual Bottom View ELECTRIC RETRACT SYSTEM Brake - R Main Wheel Receiver Brake - L Main Wheel POWER 7.4v Power led Controller Box Test Front / Back Wheel Gear Door Gear Door Gear Door...
  • Page 25: Installing The Vertical Stabilize

    PC-21 PILATUS Item code: BH192 Instruction Manual INSTALLING THE VERTICAL STABILIZER 2x10mm Tp Screw 44mm Pinned hinge - - - 3 2x10mm Tp Screw - - - 8 Plastic - - - 2 Right View Rudder INSTALLING THE VERTICAL STABILIZER SERVOS...
  • Page 26 PC-21 PILATUS Item code: BH192 Instruction Manual Right View Horn 3x12mm Button Head Cap Screw Aluminum Ball 3mm Flat Washer Brass Ball 2.6x50mm Push rod 3mm Lock Nut Apply epoxy glue.
  • Page 27: Installing Horizontal Stabilizer

    PC-21 PILATUS Item code: BH192 Instruction Manual INSTALLING HORIZONTAL STABILIZER 44mm Pinned Hinge - - - 4 Bottom View INSTALLING THE HORIZONTAL STABILIZER SERVOS Horn 3mm Aluminium Ball 2.6x50mm Push rod 3mm Flat Washer 3mm Lock Nut - - - 2...
  • Page 28 PC-21 PILATUS Item code: BH192 Instruction Manual Bottom View Horn 3x12mm Button Head Cap Screw Brass Ball Aluminum Ball 3mm Flat Washer 3mm Lock Nut 2.6x50mm Push rod Assemble left and right Must be purchased Apply epoxy glue. Pay close attention here.
  • Page 29: Installing The Horizontal To Fuselage

    PC-21 PILATUS Item code: BH192 Instruction Manual INSTALLING THE HORIZONTAL TO FUSELAGE 4x16mm Button Head ø12x332mm Aluminium tube. Cap Screw - - - 1 - - - 2 ø8x217mm Aluminium tube. - - - 1 4mm Aluminium Washer - - - 2 Top View ø8x217mm Aluminium tube.
  • Page 30 PC-21 PILATUS Item code: BH192 Instruction Manual Bottom View 4mm Aluminium Washer 2.5mm Hex wrench 4x16mm Button Head Cap Screw Top View The number of times Assemble left and right the same way Assembly sides the same way. (in this case twice).
  • Page 31: Installing The Engine Mount

    PC-21 PILATUS Item code: BH192 Instruction Manual INSTALLING THE ENGINE MOUNT May be you also need to trim some wood from the tri-angle wood for the installation is easy. Using plate of plywood (supplied with the kit) mark the holes onto the fire wall for installing the engine mount for DLE 55-61CC or G/P 60CC.
  • Page 32: Installing The Engine

    PC-21 PILATUS Item code: BH192 Instruction Manual INSTALLING THE ENGINE Plywood engine Mount 5x20mm Socket Head 5mm Spring Washer Cap Screw - - - 5 - - 5 5mm Flat washer 5x16mm Flat washer - - - 5 - - - 5...
  • Page 33: Installing The Fuel Tank

    PC-21 PILATUS Item code: BH192 Instruction Manual 700cc...
  • Page 34 PC-21 PILATUS Item code: BH192 Instruction Manual...
  • Page 35 PC-21 PILATUS Item code: BH192 Instruction Manual 5) Test fit the stopper assembly into the tank. It may 1) The stopper has been pre-assembled at the be necessary to remove some of the flashing around factory. the tank opening using a modeling knife. If flashing is 2) Using a modeling knife, cut one length of silicon present, make sure none of it falls into the tank.
  • Page 36: Installing The Throttle

    PC-21 PILATUS Item code: BH192 Instruction Manual INSTALLING THE THROTTLE direction. When the throttle stick is moved forward Connector from idle to full throttle, the throttle barrel should - - - 1 also open and close using this motion. If not,...
  • Page 37: Mounting The Cowl

    PC-21 PILATUS Item code: BH192 Instruction Manual MOUNTING THE COWL Cowling Platic Plastic - - - 4 - - - 1 3x12mm Tp Screw - - - 8 - - - 1 - - - 1 3x12mm TP Screw 3x12mm TP Screw...
  • Page 38 PC-21 PILATUS Item code: BH192 Instruction Manual Assemble left and right The number of times Apply epoxy glue. sides the same way the same way Assembly (in this case twice).
  • Page 39: Installing The Switch, Receiver And Battery

    PC-21 PILATUS Item code: BH192 Instruction Manual 3x12mm Tp Screw 3x12mm Tp Screw INSTALLING THE SWITCH, RECEIVER AND BATTERY 1) Plug the servo leads and the switch lead into INSTALLING THE SWITCH the receiver. You may want to plug an aileron...
  • Page 40: Installing The Canopy And Pilot

    PC-21 PILATUS Item code: BH192 Instruction Manual INSTALLING THE CANOPY AND PILOT Position the canopy so the rear frame on the Pilot Canopy Cockpit Hatch canopy is aligned with the rear edge of the cockpit opening. Use canopy glue to secure - - - 1 the canopy to the canopy hatch.
  • Page 41 PC-21 PILATUS Item code: BH192 Instruction Manual Top View...
  • Page 42: Installing The Wing To The Fuselage

    PC-21 PILATUS Item code: BH192 Instruction Manual INSTALLING THE WING TO THE FUSELAGE ø 32x690mm Aluminium wing tube. - - - 1 ø 19x520mm Aluminium wing tube. - - - 1 ø 19x520mm Aluminium wing tube. ø 32x690mm Aluminium wing tube.
  • Page 43 PC-21 PILATUS Item code: BH192 Instruction Manual Plastic - - - 4 Bottom View Plastic 3mm Hex wrench Main wing must be inserted and attached completely before fixing with screw. Hex wrench The number of times Assemble left and right Must be purchased Apply epoxy glue.
  • Page 44: Installing The Propeller And Spinner

    PC-21 PILATUS Item code: BH192 Instruction Manual INSTALLING THE PROPELLER AND SPINNER 115mm Spinner Cap Aluminum base Top View - - - 1 - - - 1 3x8 mm Button Head Cap Screw The number of times Drill holes using the stated the same way Assembly (in this case 5mm ø).
  • Page 45: Installing The Electric Motor

    PC-21 PILATUS Item code: BH192 Instruction Manual INSTALLING THE ELECTRIC MOTOR INSTALLING THE ELECTRIC MOTOR (EP VERSION) 5x16mm Flat Washer Motor Mount 5x25mm Socket Head 6x25mm Plastic Screw Cap Screw - - - 4 - - - 2 - - - 4...
  • Page 46 PC-21 PILATUS Item code: BH192 Instruction Manual 5x16mm Flat Washer 5mm Spring Washer 5x20mm Socket Head Cap Screw 5mm Lock Nut 6x25mm Plastic Screw 5mm Flat washer...
  • Page 47: Balancing

    PC-21 PILATUS Item code: BH192 Instruction Manual LATERAL BALANCE BALANCING It is critical that your airplane be balanced After you have balanced a plane on the C.G. correctly. Improper balance will cause your plane to You should laterally balance it. Doing this will lose control and crash.
  • Page 48: Control Throws

    PC-21 PILATUS Item code: BH192 Instruction Manual In order to obtain the CG specified, reposition the receiver and other equipment. If not obtain the CG specified, add a weight and adjust. Do not fly before confirming the correct location of the CG. If the...
  • Page 49: Main Gear Dimensional Detail

    PC-21 PILATUS Item code: BH192 Instruction Manual 70mm 117mm 32.5mm 57mm 6.1mm holes 70mm 32.5mm 117mm 57mm 19mm 6.1mm holes 23.5mm...
  • Page 50: Cowling Dimensional Detail

    PC-21 PILATUS Item code: BH192 Instruction Manual COWLING DIMENSIONAL DETAIL 264mm...
  • Page 51: For Your Radio Installation Basic Connection For Airplane And Adjustment Of Servos

    PC-21 PILATUS Item code: BH192 Instruction Manual FOR YOUR RADIO INSTALLATION BASIC CONNECTION FOR AIRPLANE AND ADJUSTMENT OF SERVOS For more information, refer to radio system instruction manual. Example of connection Follow instruction manual of Engine and Battery. Aileron Servo...
  • Page 52: Exploded View

    PC-21 PILATUS Item code: BH192 Instruction Manual...
  • Page 53: Decoration

    PC-21 PILATUS Item code: BH192 Instruction Manual DECORATION Top view Bottom view < Side view > Left < Side view > Right...
  • Page 54 PC-21 PILATUS Item code: BH192 Instruction Manual I/C FLYING WARNINGS Always operate in open areas, away from fly near power lines,aerials or AL WAYS adjust the engine from behind NEVER factories, hospitals, schools, buildings other dangerous areas including airports, the propeller, and do not allow any part of and houses etc.
  • Page 55: I/C Flying Guidelines

    PC-21 PILATUS Item code: BH192 Instruction Manual I/C FLYING GUIDELINES Operate the control sticks on the ALWAYS land the model INTO When ready to fly, first extend transmitter and check that the the wind, this ensures that the the transmitter aerial.

This manual is also suitable for:

Bh192

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