Savaria M2LIFT Installation Manual

Vertical platform lift
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M2LIFT
VERTICAL PLATFORM LIFT
INSTALLATION GUIDE
Part No. 001102, Rev. 026
11-m01-2024

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Summary of Contents for Savaria M2LIFT

  • Page 1 M2LIFT VERTICAL PLATFORM LIFT INSTALLATION GUIDE Part No. 001102, Rev. 026 11-m01-2024...
  • Page 2: July 31, 2020 - Added Danger Warning

    ELECTRICAL SHOCK HAZARD operation of a product that has been modified from the original Savaria design. No person or company is authorized Do not connect or disconnect wiring while the power is to change the design of this product without written on.
  • Page 3: Table Of Contents

    Double-check site specifics For the M2LIFT, the following elevator/lift codes apply: Unpack and verify shipment • ASME A18.1-2003 Section 5 (Private) • ASME A18.1-2005 Section 5 (Private) Stand tower in position •...
  • Page 4: Double-Check Site Specifics

    Specifications sheet of the plan drawings. Ensure there are no fire and safety issues. Contact Savaria’s Technical Support if there are any fire and safety issues. Verify there is adequate lighting over the lift platform and at the landings.
  • Page 5: Stand Tower In Position

    Figure 1 Position tower according to centerline DANGER It is critical to recognize possible crushing or shearing hazards and eliminate them. Centerline Figure 2 Shearing (pinch) hazard Part No. 001102, 11-m01-2024 M2LIFT Installation Guide...
  • Page 6: Secure Base Legs To Tower

    BEFORE standing the tower in position. a. First remove the front gear box cover at the bottom Figure 4 of the tower (1 screw per side). Remove rear gear box cover Figure 3 Remove front gear box cover M2LIFT Installation Guide Part No. 001102, 11-m01-2024...
  • Page 7: Access Manual Lowering Feature

    (as shown below) and then turn the tool as needed to lower the platform. Figure 8 Manual lowering with covers off Shim 320651 If the top tower covers are not yet installed, do so now. Figure 6 Install top tower covers Part No. 001102, 11-m01-2024 M2LIFT Installation Guide...
  • Page 8: Connect Batteries And Charger

    Figure 10 b. Connect the charger black wire to the negative side Connecting two batteries of the battery. Note that this wire is removed for shipping. You will need to resinstall it. Wire Wire M2LIFT Installation Guide Part No. 001102, 11-m01-2024...
  • Page 9: Attach Sling/Platform Assembly To Tower Skates

    Install 2 x 1” bolts and associated hardware (1 per side into each skate) at the bottom of the sling into the platform frame. Figure 15 Bolt through sling/platform assembly into skates 1” bolts (M10 x 25mm) Part No. 001102, 11-m01-2024 M2LIFT Installation Guide...
  • Page 10: Install Cop Wall On Platform

    • Tip the wall up so it goes over the vertical wall bracket at the front of the platform. on each side Figure 17 Tip front of COP wall up over vertical bracket Wall goes over vertical bracket on sling M2LIFT Installation Guide Part No. 001102, 11-m01-2024...
  • Page 11 • Note that the individual wires are numbered for easy connection to the terminal block. • Be sure to run the underpan wiring through the metal cover and up to the COP as shown below. Figure 20 Connect cables to COP Part No. 001102, 11-m01-2024 M2LIFT Installation Guide...
  • Page 12: Install Platform Ramp

    Insert the other side of the ramp hinge pin rod into the bracket that was removed and then reinstall the bracket as shown. Figure 23 2 bushings at each end of hinge rod M2LIFT Installation Guide Part No. 001102, 11-m01-2024...
  • Page 13: Install Opposite Wall On Platform

    (2 x 3/8”-16UNC-2A wide Figure 25 Connect cables at bottom of wall head hex drive platform bolts). Figure 27 Install opposite wall Wall goes over vertical bracket on sling Part No. 001102, 11-m01-2024 M2LIFT Installation Guide...
  • Page 14: Install Ramp Roller Guides

    Snap in the plastic cover to hide the cables. Figure 31 Reinstall COP wall panel Ensure the roller lines up with the ramp roller guide on the COP wall side. Figure 29 Line up roller with ramp roller guide M2LIFT Installation Guide Part No. 001102, 11-m01-2024...
  • Page 15: Verify Running Clearances Then Tighten Hardware

    Verify the total travel per your plan drawings. Insert the key into the COP key switch and turn it to the Note that the anchors provided by Savaria are standard/ ON position. typical anchors and are not suitable for all site conditions.
  • Page 16: Establish Landing Positions And Adjust Limit Cam

    To adjust for proper activation of the lower limit switch, you can move the switch up and down in the channel as needed. Figure 35 Lock switch Lower limit switch (door zone) Upper limit switch Lower limit switch Final limit switch M2LIFT Installation Guide Part No. 001102, 11-m01-2024...
  • Page 17: Install Underpan Filler Plates

    Be careful when working under the lift. Make sure the lift is shored. Ensure the 7 underpan switches (circled below) are securely fastened to the sling and all wiring is in place. Figure 36 Underpan switches Part No. 001102, 11-m01-2024 M2LIFT Installation Guide...
  • Page 18: November 9, 2018 - Revised Landing Sill Steps

    Add shims as needed between the landing sill and unistrut on the tower (see below) to ensure the proper width for installation of the landing gate in the next step. Figure 40 Shims installed LANDING SILL M2LIFT Installation Guide Part No. 001102, 11-m01-2024...
  • Page 19: Install Landing Gate On Tower

    Appendix B. Figure 41 Landing gate cable LANDING GATE Insert the rectangular 1/4-20 spring nuts (3 per side) into the tower channel on each side. Figure 42 Spring nuts for landing gate LANDING GATE Part No. 001102, 11-m01-2024 M2LIFT Installation Guide...
  • Page 20: Install Fascia Panel On Tower

    1 at the bottom of the housing. Figure 44 Horizontal brackets FASCIA HORIZONTAL BRACKETS Install the fascia in the channel under the landing sill. Drill the holes through the fascia and the horizontal brackets and secure in place. FASCIA M2LIFT Installation Guide Part No. 001102, 11-m01-2024...
  • Page 21: Wind Landing Gate Spring Hinges

    Put the pin in place and remove the Allen key. Figure 48 Put pin in place and remove Allen key Repeat steps 1 and 2 to increase the tension. Repeat steps 1, 2 and 3 for the second hinge. Part No. 001102, 11-m01-2024 M2LIFT Installation Guide...
  • Page 22: Adjust Landing Gate Internal Closer (As Required)

    This can be done while holding the wire and turning the rod manually or with pliers, as required. NOTE Adjustments are sensitive. Adjust by a 1/2 turn at a time only. M2LIFT Installation Guide Part No. 001102, 11-m01-2024...
  • Page 23: June 12, 2020 - Revised Step

    The green LED on the remote hall call will come on. f. When the yellow LED on the main LUT125 board goes out, the remote hall calls are programmed. Test the remote hall calls. Part No. 001102, 11-m01-2024 M2LIFT Installation Guide...
  • Page 24: Test Operation And Adjust (As Required)

    The pit switch is located on the lower landing side at Chain goes here the base of the tower. Press the pit switch and verify that all controls are inoperable. Underpan Sensors Verify that the underpan sensors are functioning properly M2LIFT Installation Guide Part No. 001102, 11-m01-2024...
  • Page 25 Adjusting the rod UP Figure 54 Level platform moves the cam further away from the rail. Figure 53 Four screws Adjust safety brakes BRAKE ASSY Lock nut Part No. 001102, 11-m01-2024 M2LIFT Installation Guide...
  • Page 26: March 27, 2018 - Revised Wiring Diagram

    The unit should NOT move as it will be held up by the jumpers from the LUT125 main board and reconnect safety brakes. the cables. 16 Reinstall the fascia, motor cover, gate, sill and two side covers. M2LIFT Installation Guide Part No. 001102, 11-m01-2024...
  • Page 27: Before Leaving Job Site

    Explain the operation of the lift to the customer. Assist the customer on an orientation ride. Provide a copy of the Owner’s Manual and Warranty to the customer. Record all required details per the Owner’s Manual. Part No. 001102, 11-m01-2024 M2LIFT Installation Guide...
  • Page 28: June 26, 2018 - Revised Wiring Diagram, Pages

    Normal: Every Year Check the safety brake. Every 6 months Heavy: Every Year Excessive: Every 6 months Normal: Every Year Heavy: Every Year Check for oil leaks. Every 6 months Excessive: Every 6 months M2LIFT Installation Guide Part No. 001102, 11-m01-2024...
  • Page 29 Excessive: Every 6 months Normal: Every Year Ensure that all filler panels (aluminum, Plexiglas or glass) are securely Every 6 months Heavy: Every Year fastened in the enclosure, doors and gates. Excessive: Every 6 months Part No. 001102, 11-m01-2024 M2LIFT Installation Guide...
  • Page 30 Page 30 Maintenance Schedule (Adjusted) Some Jurisdictions have their own state, county or local code that deviate from national code. Please fill out the below information with the requirements of your region: Savaria Job Number: ______________________ Installation Address: ______________________ Verification Adjusted For units with an interlock, the lift should not move if any door is not closed and locked.
  • Page 31: Chain Maintenance

    7.5”. You then, divide 7.6” by 7.5” to get 1.01333, or a stretch of 1.33%. In this example, the chain is still usable since the stretch is below 2%. Figure 56 Digital caliper Part No. 001102, 11-m01-2024 M2LIFT Installation Guide...
  • Page 32: Appendix B Electrical Information And Troubleshooting Guide

    Page 32 Appendix B Electrical Information and Troubleshooting Guide Controller box and batteries LUT126 PCB LUT125 PCB RF box location CABLE ROUTING M2LIFT Installation Guide Part No. 001102, 11-m01-2024...
  • Page 33 Page 33 Part No. 001102, 11-m01-2024 M2LIFT Installation Guide...
  • Page 34: October 23, 2018 - Revised Layout Drawing

    Page 34 M2LIFT Installation Guide Part No. 001102, 11-m01-2024...
  • Page 35 Page 35 LUT125 main board LED layout Part No. 001102, 11-m01-2024 M2LIFT Installation Guide...
  • Page 36: April 16, 2020 - Revised System Connection Diagram

    LED 9 ---- ON when there is power and communica- tion has been established. LED 10 ---- Jumper Ensure jumper is on pins 2-3 LED 11 CONN16 LED 12 ---- LED 13 LED 14 M2LIFT Installation Guide Part No. 001102, 11-m01-2024...
  • Page 37: Dip Switch Settings

    2. If all safety circuit LEDs are flashing and you have 11.5 volts, the controller is in sleep mode. Running in either direction or recycling the power will wake it up. Part No. 001102, 11-m01-2024 M2LIFT Installation Guide...
  • Page 38: System Connection Diagram

    Page 38 System connection diagram M2LIFT Installation Guide Part No. 001102, 11-m01-2024...
  • Page 39 Check that the charger is plugged in and providing the correct voltage; replace as charging. required. Check that the charger plungers are contacting the charger strip. A switch is active at power on (toggle up, Check all switches. toggle down, IR up, IR down, or learn). Part No. 001102, 11-m01-2024 M2LIFT Installation Guide...
  • Page 40 Check/replace the board as required. Seat swivel. Check that the seat is fully swiveled to the riding position. Key switch. Check that the key switch is ON. Brake semiconductor failure. Check/replace the board as required. M2LIFT Installation Guide Part No. 001102, 11-m01-2024...
  • Page 41 Page 41 THIS PAGE WAS INTENTIONALLY LEFT BLANK Part No. 001102, 11-m01-2024 M2LIFT Installation Guide...
  • Page 42 M2LIFT INSTALLATION GUIDE Part No. 001102, Rev. 026  Copyright 2024 Savaria Concord Lifts, Inc. www.savaria.com Support 2 Walker Drive Brampton, Ontario, L6T 5E1, Canada Toll free: (800) 791-7999 Fax: (905) 791-2222...

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