Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for RGC HL60112
Summary of Contents for RGC HL60112
- Page 1 HL60112, HL60120, HL70112, & HL70120 HYDRAULIC BOAT LIFT INSTRUCTIONS (Applies to P/N’s 4197054, 4197360, 4197366, 4197072, 4197378) REIMANN & GEORGER CORPORATION P/N 6115007 Marine Products Division 1-800-831-5438 5/01/2021...
-
Page 3: Table Of Contents
Contents SAFETY ................................ 3 1.1. INTRODUCTION ............................... 3 1.2. SAFETY DEFINITIONS ............................ 3 1.3. EQUIPMENT SAFETY LABELS ........................3 1.4. EQUIPMENT AND PERSONNEL SAFETY ....................3 1.5. INSTALLATION SAFETY ..........................4 1.6. OPERATING SAFETY ............................4 SPECIFICATIONS ............................5 2.1. TECHNICAL DATA ............................ -
Page 4: Safety
WARNING: DO NOT OPERATE THIS LIFT WITHOUT STUDYING THIS ENTIRE MANUAL. FAILURE TO DO THIS CAN LEAD TO EQUIPMENT MISUSE WITH RESULTING SERIOUS PERSONAL INJURY AND/OR DAMAGE. CONTACT YOUR RGC MARINE DEALER IF YOU HAVE ANY QUESTIONS. 1.2. SAFETY DEFINITIONS A safety message alerts you to potential hazards that could hurt you or others or cause property damage. -
Page 5: Installation Safety
1.5. INSTALLATION SAFETY Do not weld or otherwise modify the lift. Such alterations may weaken the structural integrity of the lift and void the warranty. All lifting accessories such as pontoon brackets, pivoting bunks, and guide-ons, must be commercially manufactured, and be properly maintained and installed. -
Page 6: Specifications
SPECIFICATIONS 2.1. TECHNICAL DATA Model HL60112-48 HL60120-48 HL70112-48 HL70120-48 HL70120-60 Part Number 4197054 4197360 4197366 4197072 4197378 Weight Capacity 6000 6000 7000 7000 7000 Maximum Beam Lifting Height Min. Water Depth 29 1/4" 29 1/4" 29" 29" 30" Overall Width (from outside of 128 1/4"... -
Page 7: Optional Equipment
2.3. OPTIONAL EQUIPMENT The following options are available which enable you to customize your lift for your particular operation. Installation instructions are provided as part of each option kit. Canopies— Boats tucked neatly under the heavy duty canopy are protected from the elements, reducing the need for boat coverings. -
Page 8: Installation And Setup
INSTALLATION AND SETUP 3.1. PRE-INSTALLATION CHECKS Do not assemble the lift if any part shows any sign of damage. Do not weld or otherwise modify the lift. Such alterations may weaken the structural integrity of the lift and void the warranty. -
Page 9: Leg Pocket Assembly
Use a tape measure and a pencil to mark the locations where the main frames will be installed on the leg weldments. This will make it easier to align the two main frames later. Measure dimension “B” on both legs from the same side of the lift – dock side or water side. Model HL60112 HL60120 HL70112... -
Page 10: Cylinder Support Installation
3.4. CYLINDER SUPPORT INSTALLATION Refer to Figure 3-2. Install one (6) and (7) cylinder support onto the left main frame (5). Secure the cylinder support with hardware (E) through (H) on the wider tube, and (F) through (I) on the narrower tube. Install bolts so that the nuts are on the outside of frame. -
Page 11: Rear Lift Arm Installation
3.5. REAR LIFT ARM INSTALLATION Refer to Figure 3-3. Install rear lift arm (8) to the main frame. Before inserting clevis pin (B), install nylon washer (J) between the main frame and the lift arm pivot plates. Insert clevis pin (B) through the lift arm end plates and hole in the lift frame. -
Page 12: Hose / Cylinder Assembly Installation
3.6. HOSE / CYLINDER ASSEMBLY INSTALLATION Refer to Figure 3-4. Install the hydraulic cylinders (11) onto the main frame. Place the cylinders in position so that the hydraulic fittings are facing upward. Place the cylinders in position and insert pin (L) through only one cylinder support plate. -
Page 13: Main Frame And Leg Assembly
3.7. MAIN FRAME AND LEG ASSEMBLY Refer to Figure 3-4. Install left side main frame (4) and right side main frame (5) onto each leg assembly. Use the alignment marks made in section 3.3 to position the left and right side main frames centered on the leg assemblies. Secure the left and right main frames to the leg assemblies using hardware E, F, G, &... -
Page 14: Making Power Connections
3.9. MAKING POWER CONNECTIONS Before making any hydraulic connections, inspect all hydraulic lines, fittings and hoses for leaks and risks of rupture as follows: Inspect each hydraulic line, fitting, and hose for breaks, cracks, worn spots, bulges, chemical attack, kinks or any other damage. -
Page 15: Operating Position
3.10. OPERATING POSITION After moving your lift to the operating position, ensure that the bottom lift frame assembly is square and sets level. Measure diagonally the inside edge of rear extension leg to inside edge of opposing front extension leg. Repeat for alternate corners. Lift is considered square when the difference between the two measurements shall not exceed 1/4 of an inch. -
Page 16: Operation
OPERATION 4.1. BEFORE OPERATING THE LIFT Review and follow all the safety precautions given in Chapter 1. Do not use the lift if it shows any signs of damage. Ensure that all bolts and nuts are fastened securely prior to operation. Ensure that the frame is square and that the lift sits level. -
Page 17: Testing Lift With Remotes
4.3. TESTING LIFT WITH REMOTES To unlock the remotes, press the two blue buttons simultaneously, this will unlock the unit. Press the ‘UP’ button to raise the lift platform. Press the ‘DOWN’ button to lower the lift platform. To lock the remote, press the two blue buttons simultaneously. 4.4. -
Page 18: Inspection And Maintenance
INSPECTION AND MAINTENANCE 5.1. GENERAL MAINTENANCE RULES Do not allow persons other than authorized service personnel to repair this equipment. Completely lower the platform before performing any type of maintenance or repair. WARNING: NEVER ALLOW ANYBODY TO WORK IN OR ON THE BOAT WHEN IT IS SUSPENDED ABOVE THE WATER ON THE LIFT. -
Page 19: Battery Maintenance
Proper function of the RC system is dependent upon several factors that are not controllable by the manufacturer. RGC is not responsible for the following: Improper installation, Low battery, Natural occurrences, Use other than intended, Location of... -
Page 20: Annual Inspection
5.4. ANNUAL INSPECTION At least once a year, the lift must be thoroughly inspected using the following procedure. WARNING: DO NOT ALLOW ANYBODY TO USE THE LIFT UNTIL THIS MAINTENANCE IS COMPLETED. Tighten all bolts. Clean cylinder rods. Check that all the pivot pins are lubricated properly. Check frame thoroughly for defects. -
Page 21: Hydraulic System Flush
It is recommended that as part of an annual maintenance program, the hydraulic system be drained and fresh Vegetable Grade hydraulic oil installed. RGC recommends CITGO Aqua Marine Hydraulic 46 (or equivalent biodegradable oil) be used. Lower the platform until the cylinders are fully retracted. -
Page 22: Troubleshooting
TROUBLESHOOTING The following chart is intended to assist with troubleshooting your hydraulic lift. While not all inclusive, the chart outlines the most common causes of a problem and the recommended course of action. Note: Disassembling the power supply may invalidate its warranty. Consult manufacturer’s warranty before attempting any repair or maintenance. - Page 23 but the pump motor will stop and the green solenoid light will shut off if the voltage drops below 9 volts. Charge the battery using a 10A charger. Power supply is operating Platform is binding because frame is either not square or not set level in the water—refer to properly, but platform raising is Chapter 3.
-
Page 24: Parts Lists
Each reference number or letter in the following parts lists can be matched with the reference number or letter referred to in both the text and illustrations of Section 6. 7.1. HL6K BOAT LIFTS REF # DESCRIPTION HL60112-48 HL60120-48 HL FOOT PLATE ASSY 4107534 Required, available in 3’ to 9’ lengths HL EXT LEG... - Page 25 7.3. 4107404 HL6K HYDRAULIC CYLINDER ASSEMBLY REF # PART # DESCRIPTION 4107952 HOSE ASSEMBLY 2' SS 4107955 HOSE ASSEMBLY 4' SS HOSE ASSEMBLY 18’ SS 4107961 5694101 ADAPTER 90° 9/16SAEM X 7/16JICM SS 5694102 TEE 7/16JICM SS 6041071 CYLINDER ALUM BODY 15-7/8"STROKE,3"BORE 6041364 COUPLING 1/4 NPT FEMALE (SCREW STYLE) 6041365...
- Page 26 7.4. HL7K BOAT LIFTS REF # DESCRIPTION HL70112-48 HL70120-48 HL70120-60 HL FOOT PLATE ASSY 4107537 Required, available in 3’ to 9’ lengths HL EXT LEG LEG ASSY WELDMENT 4107595 4107597 4107597 MAIN FRAME WELDMENT RH 4107567 MAIN FRAME WELDMENT LH 4107564 CYLINDER SUPPORT LH WELDMENT 4107552...
- Page 27 7.6. 4107406 HL7K HYDRAULIC CYLINDER ASSEMBLY REF # PART # DESCRIPTION 4107952 HOSE ASSEMBLY 2' SS 4107955 HOSE ASSEMBLY 4' SS HOSE ASSEMBLY 18’ SS 4107961 5694101 ADAPTER 90° 9/16SAEM X 7/16JICM SS 5694102 TEE 7/16JICM SS 6041074 CYLINDER ALUM BODY 22"STROKE,3"BORE 6041364 COUPLING 1/4 NPT FEMALE (SCREW STYLE) 6041365...
- Page 28 Figure 7-2: Complete HL Hydraulic Lift Assembly...
-
Page 29: Limited Product Warranty
Marine Products RGC Marine products, hereafter referred to as the “Manufacturer”, extend this limited warranty to the original purchaser of this product. The original purchaser, hereinafter referred to as the “Buyer”, is defined as the first legal owner of this product other than an authorized distributor or dealer who has bought the product from the Manufacturer for resale to the public. - Page 30 F. NO EXTENSION OF STATUTE OF LIMITATIONS ANY REPAIRS PERFORMED UNDER EITHER OF THESE WARRANTIES SHALL NOT IN ANY WAY EXTEND THE ONE-YEAR AND FIFTEEN-YEAR STATUTES OF LIMITATIONS CONTAINED IN THIS LIMITED WARRANTY. G. PROCEDURE FOR WARRANTY PERFORMANCE If the product fails to perform to the Manufacturer’s specifications, the Buyer must contact the dealer from whom the product was purchased.
- Page 31 N. NO AUTHORITY TO ALTER WARRANTY No agent, representative, distributor or dealer has any authority to alter the terms of this warranty in any way. O. SPECIFIC LEGAL RIGHTS This warranty gives you specific legal rights and you may also have other rights, which vary, from State to State. COMMERCIAL PRODUCT PROVISIONS II.
- Page 32 THESE EXPRESS WARRANTIES ARE IN LIEU OF AND EXCLUDE ANY AND ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. H. PROCEDURE FOR WARRANTY PERFORMANCE If the product fails to perform to the Manufacturer’s specifications, the Buyer must contact the dealer from whom the product was purchased.
Need help?
Do you have a question about the HL60112 and is the answer not in the manual?
Questions and answers