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- Page 1 HVLS VERTICAL LIFT INSTRUCTIONS (Applies to P/N’s 3654491, 3654492, 3654493, 3654494, 3654505, 3654570, 3654660, 3654540, 3654670, 3654680, 3654690) REIMANN & GEORGER CORPORATION P/N 6115019 Marine Products Division 12/5/2023...
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Page 2: Table Of Contents
Contents PRE-LIFTING CHECKLIST ............................3 SAFETY ................................ 4 1.1. INTRODUCTION ............................... 4 1.2. SAFETY DEFINITIONS ............................ 4 1.3. EQUIPMENT SAFETY LABELS ........................4 1.4. EQUIPMENT AND PERSONNEL SAFETY ....................4 1.5. INSTALLATION SAFETY ..........................5 1.6. OPERATING SAFETY ............................5 1.6.1. - Page 3 7.2.17. HVLS100132 BUNDLE 3 OF 3 - 3654536 ....................26 7.2.18. HVLS100132 SHORT HOSES BUNDLE 3 OF 3 - 3654671 ..............26 7.2.19. HVLS50124/HVLS50124T – HARDWARE CARTON OF PARTS – 3653498 ......... 27 7.2.20. HVLS70108T/HVLS70124T – HARDWARE CARTON OF PARTS – 3653499 ........28 7.2.21.
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Page 4: Pre-Lifting Checklist
PRE-LIFTING CHECKLIST The lift and related equipment must be thoroughly inspected prior to each use. Only those who have read and understood this entire manual and related equipment manuals are qualified to do this inspection. This checklist is to be used as a guideline in conjunction with the maintenance and inspection procedures outlined in this manual. -
Page 5: Safety
WARNING: DO NOT OPERATE THIS LIFT WITHOUT STUDYING THIS ENTIRE MANUAL. FAILURE TO DO THIS CAN LEAD TO EQUIPMENT MISUSE WITH RESULTING DAMAGE AND/OR SERIOUS PERSONAL INJURY. CONTACT YOUR RGC MARINE DEALER IF YOU HAVE ANY QUESTIONS. 1.2. SAFETY DEFINITIONS A safety message alerts you to potential hazards that could hurt you or others or cause property damage. -
Page 6: Installation Safety
1.5. INSTALLATION SAFETY Ensure that all bolts and nuts are fastened securely prior to operation. Ensure the pulleys spin freely. If any pulley binds, replace it immediately. Do not weld or otherwise modify the lift. Such alterations may weaken the structural integrity of the lift and void the warranty. All lifting accessories such as pontoon brackets, pivoting bunks, and guide-ons, must be commercially manufactured, have a rated load capacity equal to that of the lift, and be properly maintained and installed. -
Page 7: Specifications
Beam (in) Between Travel (in, incl. (in, incl. with full height weight (lbs) Legs (in) feet) feet) load (sec, (in) (lbs) down/up) HVLS50124 5000 20/60 HVLS50124T 5000 24/72 HVLS70108T 7000 30/75 HVLS70124T 7000 30/75 HVLS80124 8000 40/100 HVLS80132 8000 40/100... -
Page 8: Nameplate And Serial Number Tag
2.2. NAMEPLATE AND SERIAL NUMBER TAG It is important to identify your lift completely and accurately whenever ordering spare parts or requesting assistance in service. The lift has a product nameplate located at the top of vertical leg “D”. The label shows the model and serial numbers and capacity rating. The lift label should appear as the sample nameplate shown in Figure 2-1. -
Page 9: Installation And Setup
INSTALLATION AND SETUP 3.1. PRE-INSTALLATION CHECKS Do not assemble the lift if any part shows any sign of damage. Do not weld or otherwise modify the lift. Such alterations may weaken the structural integrity of the lift and void the warranty. This product has been supplied with stainless steel hardware to protect against a harsh marine environment and provide outstanding performance. -
Page 10: Prior To Setup
3.2. PRIOR TO SETUP The part reference numbers and letters used in the subassembly drawings of sections 3.3 through 3.9 are listed in the parts lists of Section 7. Place one bag of hardware at each corner. CAUTION: INSERT ALL BOLTS FROM THE INSIDE OF THE LIFT TO PREVENT DAMAGE TO YOUR BOAT. -
Page 11: Vertical Leg Assembly
The lift may be placed on either side of your dock The cylinder is mounted onto vertical leg A and D. WARNING: BOAT MUST BE POSITIONED PROPERLY ON LIFT. IF WEIGHT OF BOAT IS NOT EQUAL ON BOTH FRONT AND REAR LOAD TUBES, THE LIFT WILL NOT OPERATE PROPERLY, CAUSING DAMAGE TO THE LIFT. -
Page 12: Frame Side Assembly
3.4. FRAME SIDE ASSEMBLY Attach a pair of short horizontal tubes (10) between vertical legs A and D with hardware shown (H&K), but do not tighten. Repeat for legs B and C. LEG CAP HARDWARE FOR ALL HORIZONTAL TUBE CONNECTIONS 'D' LEG HORIZONTAL 'A' LEG... -
Page 13: Platform Assembly
3.5. PLATFORM ASSEMBLY Position both load tubes (3&4) and spreader tubes (1&2) on the ground as shown in the diagram. At each corner of the platform, align the holes in the spreader tube (1&2) with the holes in the load tube (3&4). At the A leg location place “A”... -
Page 14: Platform Reeving And Adjustment
3.7. PLATFORM REEVING AND ADJUSTMENT Position the platform near the bottom end of its lifting range. Ensure the platform is level. The load tubes are already reeved. Fasten the cable end loops to the bracket provided at the bottom of the A and D vertical legs. Do not overtighten! CAUTION: WEAR HEAVY LEATHER GLOVES WHEN HANDLING WIRE ROPE. -
Page 15: Reeving The Hydraulic Cylinder Assembly
3.8. REEVING THE HYDRAULIC CYLINDER ASSEMBLY Using a 7/8” open end wrench for 5K/7K and 1-1/8” open-end wrench for larger, tighten the cable nuts (S) on the cable stud. Tighten down the nut (R) to add tension to the AB Load Tube Cable at vertical leg A. Tighten down the nut (R) to add tension to the C-D Load tube cable at vertical leg D. -
Page 16: Hydraulic Hose Routing
3.9. HYDRAULIC HOSE ROUTING If routing hoses to the side opposite the cylinder assembly: The hydraulic hoses are assembled onto the hydraulic cylinder assembly. Route and secure the hydraulic hoses down along leg C, through the lower horizontal tube, up along leg D and connect into the power unit. Clamps have been provided to attach the hoses to existing mounting holes on the lift. -
Page 17: Operation
OPERATION 4.1. BEFORE OPERATING THE LIFT Review and follow all the safety precautions given in Chapter 1. Do not use the lift if it shows any signs of damage. Insure that all bolts and nuts are fastened securely prior to operation. Ensure that the frame is square and that the lift sits level. -
Page 18: Raising And Lowering The Platform
4.4. RAISING AND LOWERING THE PLATFORM Position the boat so that the boat’s center of gravity is between forward load tube and rear foot. Carefully raise the platform until the bunks “capture” the boat. Stop the lift and check to see that the bunks have automatically positioned themselves to the shape of the hull, as they were installed to do in Chapter 3. -
Page 19: Inspection And Maintenance
INSPECTION AND MAINTENANCE 5.1. GENERAL MAINTENANCE RULES Do not allow persons other than authorized service personnel to repair this equipment. If slings are used, inspect them for deterioration. Replace them immediately if they are worn. Do not weld or otherwise modify the lift. Such alterations may weaken the structural integrity of the lift and invalidate your warranty. -
Page 20: Annual Inspection
Proper function of the RC system is dependent upon several factors that are not controllable by the manufacturer. RGC is not responsible for the following: Improper installation, Low battery, Natural occurrences, Use other than intended, Location of panel,... -
Page 21: Hydraulic System Flush
It is recommended that as part of an annual maintenance program, the hydraulic system be drained and fresh aqua-marine grade hydraulic oil installed. RGC recommends CITGO Aqua Marine Hydraulic 46 (or equivalent biodegradable oil) be used. Lower the platform until the cylinder is fully retracted. -
Page 22: Troubleshooting
TROUBLESHOOTING The following chart is intended to assist with troubleshooting your vertical lift. While not all inclusive, the chart outlines the most common causes of a problem and the recommended course of action. NOTE: Disassembling the power supply may invalidate its warranty. Consult the manufacturer’s warranty before attempting any repair or maintenance. - Page 23 SYMPTOM CAUSE AND CORRECTIVE ACTION Power supply is operating properly, but platform Platform is binding because frame is either not square or not set raising is either difficult or impossible. level in the water—refer to Section 3.10. Load exceeds rated capacity— reduce load weight as needed. User or dealer installed locking devices are in place—remove these.
- Page 24 SYMPTOM CAUSE AND CORRECTIVE ACTION Fluid overflows reservoir. It is normal to see some fluid overflow from the reservoir when the platform is cycled all the way down the first few times. Lift stops after a split second. Battery is low. If the battery is becoming low, the remote control will stop functioning at about 11 volts.
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Page 25: Parts Lists
3654540 3654534 3654535 3654536 3654537 HVLS100132 3654670 3654534 3654535 3654671 3654537 SHORT HOSES 7.2. BUNDLES 7.2.1. HVLS50124 BUNDLE 1 OF 3 - 3654501 REF. PART NUMBER DESCRIPTION 3654442 A-LEG 3654482 B-LEG 3654483 C-LEG 3654431 D-LEG 3653402 FOOT PLATE 7.2.2. HVLS50124T BUNDLE 1 OF 3 - 3654504 REF. -
Page 26: Hvls100132/Hvls100132 Short Hoses Bundle 1 Of 3 - 3654534
HVLS100132/HVLS100132 SHORT HOSES BUNDLE 2 OF 3 - 3654535 REF. PART NUMBER DESCRIPTION 3654460 SIDE HORIZONTAL 3654456 END HORIZONTAL 3610593 SPREADER 7.2.10. HVLS50124 BUNDLE 3 OF 3 - 3654503 REF. PART NUMBER DESCRIPTION 3641315 AB LOAD TUBE 3641320 CD LOAD TUBE 3654469 HVL5K HYDRAULIC CYLINDER ASSY 7.2.11. -
Page 27: Hvls80124 Short Hoses Bundle 3 Of 3 - 3654681
7.2.14. HVLS80124 SHORT HOSES BUNDLE 3 OF 3 - 3654681 REF. PART NUMBER DESCRIPTION 3641362 AB LOAD TUBE 3688208 CD LOAD TUBE 3654682 HVL8K HYDRAULIC CYLINDER ASSY - SHORT HOSES 7.2.15. HVLS80132 BUNDLE 3 OF 3 - 3654662 REF. PART NUMBER DESCRIPTION 3654736 AB LOAD TUBE... -
Page 28: Hvls50124/Hvls50124T - Hardware Carton Of Parts - 3653498
7.2.19. HVLS50124/HVLS50124T – HARDWARE CARTON OF PARTS – 3653498 REF. PART NUMBER DESCRIPTION 3653510 “A” ANCHOR MOUNT SPREADER WELDMENT 3653515 “D” ANCHOR MOUNT SPREADER WELDMENT 3653456 A/D CORNER HARDWARE BAG OF BOLTS – includes: 5840103 3/8-16 NUT NYLOCK ALUMINUM 5896247... -
Page 29: Hvls70108T/Hvls70124T - Hardware Carton Of Parts - 3653499
7.2.20. HVLS70108T/HVLS70124T – HARDWARE CARTON OF PARTS – 3653499 REF. PART NUMBER DESCRIPTION 3653520 “A” ANCHOR MOUNT SPREADER WELDMENT 3653525 “D” ANCHOR MOUNT SPREADER WELDMENT 3653457 A/D CORNER HARDWARE BAG OF BOLTS – includes: 5840103 3/8-16 NUT NYLOCK ALUMINUM 5896247 3/8-16 X 1 HEX BOLT SS 5896248 3/8-16 X 1-1/4 HEX BOLT SS... -
Page 30: Hvls80124/Hvls80124 Short Hoses - Hardware Carton Of Parts - 3654597
7.2.21. HVLS80124/HVLS80124 SHORT HOSES – HARDWARE CARTON OF PARTS – 3654597 REF. PART NUMBER DESCRIPTION 3653520 “A” ANCHOR MOUNT SPREADER WELDMENT 3653525 “D” ANCHOR MOUNT SPREADER WELDMENT 3653457 A/D CORNER HARDWARE BAG OF BOLTS – includes: 5840103 3/8-16 NUT NYLOCK ALUMINUM 5896247 3/8-16 X 1 HEX BOLT SS 5896248... -
Page 31: 7.2.22. Hvls80132/Hvls100132/Hvls80132 Short Hoses/Hvls100132 Short Hoses
7.2.22. HVLS80132/HVLS100132/HVLS80132 SHORT HOSES/HVLS100132 SHORT HOSES – HARDWARE CARTON OF PARTS – 3654537 REF. PART NUMBER DESCRIPTION 3654733 “A” ANCHOR MOUNT SPREADER WELDMENT 3654734 “D” ANCHOR MOUNT SPREADER WELDMENT 3653457 A/D CORNER HARDWARE BAG OF BOLTS – includes: 5840103 3/8-16 NUT NYLOCK ALUMINUM 5896247 3/8-16 X 1 HEX BOLT SS 5896248... -
Page 32: Cylinder Assembly Exploded View - Hvl10K Shown, Others Similar
7.3. CYLINDER ASSEMBLY EXPLODED VIEW – HVL10K SHOWN, OTHERS SIMILAR ITEM PART NUMBER DESCRIPTION BASE UNIT 3641573 HVL CABLE END COVER PLT 10K BOTTOM 3641574 HVL END COVER PLT 10K TOP CABLE 3641955 HVL HOSE ASSY 36'X1/4" W/FTG'S STRAIGHT 3641960 HVL HOSE ASSY 32' X1/4"... - Page 33 Marine Products RGC Marine products, hereafter referred to as the “Manufacturer”, extends this limited warranty to the original purchaser of this product. The original purchaser, hereinafter referred to as the “Buyer”, is defined as the first legal owner of this product other than an authorized distributor or dealer who has bought the product from the Manufacturer for resale to the public.
- Page 34 F. NO EXTENSION OF STATUTE OF LIMITATIONS ANY REPAIRS PERFORMED UNDER EITHER OF THESE WARRANTIES SHALL NOT IN ANY WAY EXTEND THE TWO-YEAR AND FIFTEEN-YEAR STATUTES OF LIMITATIONS CONTAINED IN THIS LIMITED WARRANTY. G. PROCEDURE FOR WARRANTY PERFORMANCE If the product fails to perform to the Manufacturer’s specifications, the Buyer must contact the dealer from whom the product was purchased.
- Page 35 M. RIGHT TO MODIFY PRODUCT The Manufacturer has the right to modify this product at any time without incurring any obligation to make the same or similar modifications on products previously purchased. N. NO AUTHORITY TO ALTER WARRANTY No agent, representative, distributor or dealer has any authority to alter the terms of this warranty in any way. O.
- Page 36 COMMERCIAL PRODUCT PROVISIONS II. ARTICLE II—COMMERCIAL PRODUCT PROVISIONS: THE FOLLOWING PROVISIONS SHALL BE APPLICABLE ONLY IF THIS PRODUCT IS BEING PURCHASED SOLELY FOR COMMERCIAL OR INDUSTRIAL USE. IF THIS PRODUCT IS BEING PURCHASED FOR PERSONAL, FAMILY OR HOUSEHOLD PURPOSES, THE PROVISIONS CONTAINED IN THIS ARTICLE II SHALL NOT BE APPLICABLE AND THE PROVISIONS CONTAINED IN ARTICLE I ABOVE SHALL APPLY.
- Page 37 I. PREAPPROVAL OF LABOR COSTS All labor costs related to a dealer’s performance of the warranty obligations under this limited warranty must be pre-approved by Reimann & Georger Corp. Marine Products. J. EXCLUSIONS FROM WARRANTY. THIS LIMITED WARRANTY DOES NOT COVER ANY OF THE FOLLOWING: Equipment which has been abused, damaged, used beyond rated capacity, or which is damaged or has defects caused by repairs or service completed by persons other than authorized service personnel.
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