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Summary of Contents for RGC HL20058-48
- Page 1 HL20058-48”/HL17558-60” HYDRAULIC BOAT LIFT INSTRUCTIONS (CYL LARGE END CAP) REIMANN & GEORGER CORPORATION MARINE PRODUCTS BUFFALO, NY P/N 6112--- 5/13/13...
- Page 2 PRE-LIFTING CHECKLIST The lift and related equipment must be thoroughly inspected prior to each use. Only those who have read and understood this entire manual and related equipment manuals are qualified to do this inspection. This checklist is to be used as a guideline in conjunction with the maintenance and inspection procedures outlined in this manual.
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Page 3: Table Of Contents
Storage Procedure .......................... 18 Hydraulic System Flush ......................... 19 TROUBLESHOOTING ......................20 PARTS LISTS ..........................22 HL20058-48 Hydraulic Boat Lift ....................22 HL17558-60 Hydraulic Boat Lift ....................22 HL1.75-2K Hydraulic Cylinders & Fittings .................. 23 HL1.75-2K Hardware Carton of Parts ................... 23... - Page 4 Rear Lift Arm Assembly ......................... 8 Cylinder, Main Frame, & Leg Assembly ..................9 Front Lift Arm Assembly ....................... 10 Bunk Assembly ..........................11 Hydraulic Cylinder and Hose Assembly ..................23 Complete Hydraulic Lift Assembly ....................24 RGC MARINE PRODUCTS PHONE: (716) 895-1156...
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Page 5: Safety
DO NOT OPERATE THIS LIFT WITHOUT STUDYING THIS ENTIRE MANUAL. FAILURE TO DO THIS CAN LEAD TO EQUIPMENT MISUSE WITH RESULTING SERIOUS PERSONAL INJURY AND/OR DAMAGE. CONTACT YOUR RGC MARINE DEALER IF YOU HAVE ANY QUESTIONS. 1.2 SAFETY DEFINITIONS A safety message alerts you to potential hazards that could hurt you or others or cause property damage. -
Page 6: Installation Safety
11. Do not allow anyone to swim or play under, near or on the lift at any time. Raise the bunks out of the water when leaving the lift unattended to allow swimmers to see its location. 12. Never use the lift to hang or store any auxiliary equipment such as boating hardware. 13. -
Page 7: Specifications
2 SPECIFICATIONS 2.1 TECHNICAL DATA Model HL20058-48” HL17558-60 Weight Capacity 2000 lbs. 1750 lbs. Maximum Beam 58” 58” Lifting Height 48” 60” 17” @ bow end 17” @ bow end Min. Water Depth 24-1/2” @stern end 25”@ stern end Overall Width (Including Feet) 74-1/4”... -
Page 8: Optional Equipment
OPTIONAL EQUIPMENT The following options are available which enable you to customize your lift for your particular operation. Installation instructions are provided as part of each option kit. Canopies— Boats tucked neatly under the heavy duty canopy are protected from the elements, reducing the need for boat coverings. -
Page 9: Installation And Setup
3 INSTALLATION AND SETUP 3.1 PRE-INSTALLATION CHECKS Do not assemble the lift if any part shows any sign of damage. Do not weld or otherwise modify the lift. Such alterations may weaken the structural integrity of the lift and void the warranty. -
Page 10: Leg Pocket Assembly
3.3 LEG POCKET ASSEMBLY Refer to Figure 3-1. Fasten foot plate (12) to extension leg (13) using hardware (17), and (18). Insert foot plate and extension leg assembly into leg assembly (10). Insert PIN (14) and install hair pin (15) to secure pin. Adjust the extension leg and tighten hex bolt to hold in position. -
Page 11: Cylinder Support Assembly
3.4 CYLINDER SUPPORT INSTALLATION Refer to Figure 3-2. Install the (3) cylinder support onto the left main frame (7). Secure the cylinder support with hardware 20, 21, 22 & 23. Install bolts so that the nuts are on the outside of frame. Do not tighten bolts until cylinder and clevis pins are installed. -
Page 12: Lifting Arm Installation
3.1 REAR LIFT ARM INSTALLATION Refer to Figure 3-3. Install rear lift arm (5) to the main frame. Before inserting clevis pin (25), install nylon washer (28) between the main frame and the main frame liftarm support. Insert clevis pin (25) through the main frame and hole in the liftarm. -
Page 13: Cylinder, Main Frame, & Leg Assembly
WARNING: HYDRAULIC CYLINDER HOSE FITTINGS MUST FACE UPWARDS TO AVOID DAMAGING THE FITTINGS OR HOSES IF THEY CONTACT THE GROUND DURING OPERATION. DAMAGE TO BOAT OR LIFT FROM SUDDEN LOSS OF HYDRAULIC FLUID COULD RESULT. Install stainless flat washer (24 and cotter pin (29) on each end of the clevis pin (6). Secure clevis pin by spreading end of cotter pin apart and bending around clevis pin. -
Page 14: Main Frame And Leg Assembly
3.7 MAIN FRAME AND LEG ASSEMBLY Refer to Figure 3-4. Install left and right side main frame (7 & 8) onto each leg assembly. Center the main frames onto the leg assembly as close to center as possible. Also set left and right frames to a dimension of 24” inside frame tubes. Secure the left and right side frames to the leg assemblies using hardware 20, 21, 22 &... -
Page 15: Aluminum Bunk Assembly
Refer to Figure 3-6. Install aluminum bunk (1) to the lift arms. Position bunks so that the (2) 13/32 holes are at stern end of lift. Insert clevis pin (26) through one side of the aluminum bunk. Insert nylon washer (9) between bunk and the lift arm. Finish inserting clevis pin through the lift arm. -
Page 16: Making Power Connections
3.9 MAKING POWER CONNECTIONS Before making any hydraulic connections, inspect all hydraulic lines, fittings and hoses for leaks and risks of rupture as follows: Inspect each hydraulic line, fitting, and hose for breaks, cracks, worn spots, bulges, chemical attack, kinks or any other damage. -
Page 17: Operating Position
3.9 OPERATING POSITION After moving your lift to the operating position, ensure that the bottom lift frame assembly is square and sets level. Measure diagonally the inside edge of rear extension leg to inside edge of opposing front extension leg. Repeat for alternate corners. Lift is considered square when the difference between the two measurements shall not exceed 1/4 of an inch. -
Page 18: Operation
4 OPERATION 4.1 BEFORE OPERATING THE LIFT Review and follow all the safety precautions given in Chapter 1. Do not use the lift if it shows any signs of damage. Ensure that all bolts and nuts are fastened securely prior to operation. Ensure that the frame is square and that the lift sits level. -
Page 19: Testing Lift Operation With Remotes
4.3 TESTING LIFT WITH REMOTES To unlock the remotes, press the two blue buttons simultaneously, this will unlock the unit. Press the ‘UP’ button to raise the lift platform. Press the ‘DOWN’ button to lower the lift platform. To lock the remote, press the two blue buttons simultaneously. 4.4 RAISING AND LOWERING THE BOAT Position the boat so that the boat’s center of gravity is between forward and rear support legs. -
Page 20: Inspection And Maintenance
5 INSPECTION AND MAINTENANCE 5.1 GENERAL MAINTENANCE RULES Do not allow persons other than authorized service personnel to repair this equipment. Completely lower the platform before performing any type of maintenance or repair. WARNING: NEVER ALLOW ANYBODY TO WORK IN OR ON THE BOAT WHEN IT IS SUSPENDED ABOVE THE WATER ON THE LIFT. -
Page 21: Remote Control Information
Proper function of the RC system is dependent upon several factors that are not controllable by the manufacturer. RGC is not responsible for the following: Improper installation, Low battery, Natural occurrences, Use other than intended, Location of... -
Page 22: Annual Inspection
5.4 ANNUAL INSPECTION At least once a year, the lift must be thoroughly inspected using the following procedure. WARNING: DO NOT ALLOW ANYBODY TO USE THE LIFT UNTIL THIS MAINTENANCE IS COMPLETED. Tighten all bolts. Clean cylinder rods. Check that all the pivot pins are lubricated properly. Check frame thoroughly for defects. -
Page 23: Hydraulic System Flush
It is recommended that as part of an annual maintenance program, the hydraulic system be drained and fresh Vegetable Grade hydraulic oil installed. RGC recommends CITGO Aqua Marine Hydraulic 46 (or equivalent biodegradable oil) be used. Lower the platform until the cylinders are fully retracted. -
Page 24: Troubleshooting
6 TROUBLESHOOTING The following chart is intended to assist with troubleshooting your hydraulic lift. While not all inclusive, the chart outlines the most common causes of a problem and the recommended course of action. CAUTION: IF THE PROBLEM WITH THE POWER SUPPLY IS NOT CERTAIN, ALWAYS FOLLOW THE MANUFACTURER’S WARRANTY POLICY BEFORE ANY OTHER REPAIR OR MAINTENANCE IS ATTEMPTED. - Page 25 Remote control range is limited. Check battery in key chain transmitter. If the range is only limited while in your boat, try holding the transmitter over your head. Proximity to cell phone towers, power lines, and other electromagnetic interference can also reduce remote control range.
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Page 26: Parts Lists
Boat shifts position when operating the lift. Boat is not properly secured on the lift—failure to properly secure boat can cause equipment damage and/or serious personal injury. -
Page 27: Hl1.75-2K Hydraulic Cylinders & Fittings
Chapter 3, Installation and Setup. WARNING: FAILURE TO APPLY A SUITABLE LUBRICANT TO THE MATING SURFACES OF STAINLESS STEEL THREADED FASTENERS MAY CAUSE GALLING AND/OR SEIZING OF ASSEMBLY. 7.1 4107031 HL20058-48” BOAT LIFT REF # PART # DESCRIPTION 4107470 HL1.75-2K BUNK ASSY 72”... -
Page 28: Complete Hydraulic Lift Assembly
7.2 4107033 HL17558-60” BOAT LIFT REF # PART # DESCRIPTION 4107470 HL1.75-2K BUNK ASSY 72” 4107553 HL1.75-3K CYL SUPT LH WELDMENT 4107554 HL1.75-2K CYL SUPT RH WELDMENT 4107--- HL2K FRONT LIFTARM ASSY 60” 4107--- HL2K REAR LIFTARM WELDMENT 60” 4107611 HL CLEVIS PIN ¾... -
Page 29: Hydraulic Cylinder And Hose Assembly
7.4 4107442 HL1.75-2K HYDRAULIC CYL ASSY W/STAINLESS HOSE & FITTINGS (OPTIONAL) REF # PART # DESCRIPTION 6041069 HYDRAULIC CYLINDER 2-1/2” X 14-3/8”(LARGE END CAP) 4107961 HOSE ASSEMBLY 18’ W/STAINLESS FTG’S 4107964 HOSE ASSEMBLY 20’ W/STAINLESS FTG’S 5641010 3/8 X 1/4 ADAPTER 5694101 3/8 X 1/4 90 DEGREE ADAPTER STAINLESS 6041364... - Page 30 Figure 7-2 Complete HL1.5K Hydraulic Lift Assembly...
- Page 31 Marine Products RGC Marine products, hereafter referred to as the “Manufacturer”, extend this limited warranty to the original purchaser of this product. The original purchaser, hereinafter referred to as the “Buyer”, is defined as the first legal owner of this product other than an authorized distributor or dealer who has bought the product from the Manufacturer for resale to the public.
- Page 32 F. NO EXTENSION OF STATUTE OF LIMITATIONS ANY REPAIRS PERFORMED UNDER EITHER OF THESE WARRANTIES SHALL NOT IN ANY WAY EXTEND THE ONE-YEAR AND FIFTEEN-YEAR STATUTES OF LIMITATIONS CONTAINED IN THIS LIMITED WARRANTY. G. PROCEDURE FOR WARRANTY PERFORMANCE If the product fails to perform to the Manufacturer’s specifications, the Buyer must contact the dealer from whom the product was purchased.
- Page 33 M. RIGHT TO MODIFY PRODUCT The Manufacturer has the right to modify this product at any time without incurring any obligation to make the same or similar modifications on products previously purchased. N. NO AUTHORITY TO ALTER WARRANTY No agent, representative, distributor or dealer has any authority to alter the terms of this warranty in any way. O.
- Page 34 COMMERCIAL PRODUCT PROVISIONS II. ARTICLE II—COMMERCIAL PRODUCT PROVISIONS: THE FOLLOWING PROVISIONS SHALL BE APPLICABLE ONLY IF THIS PRODUCT IS BEING PURCHASED SOLELY FOR COMMERCIAL OR INDUSTRIAL USE. IF THIS PRODUCT IS BEING PURCHASED FOR PERSONAL, FAMILY OR HOUSEHOLD PURPOSES, THE PROVISIONS CONTAINED IN THIS ARTICLE II SHALL NOT BE APPLICABLE AND THE PROVISIONS CONTAINED IN ARTICLE I ABOVE SHALL APPLY.
- Page 35 I. PREAPPROVAL OF LABOR COSTS All labor costs related to a dealer’s performance of the warranty obligations under this limited warranty must be pre-approved by Reimann & Georger Corp. Marine Products. J. EXCLUSIONS FROM WARRANTY. THIS LIMITED WARRANTY DOES NOT COVER ANY OF THE FOLLOWING: Equipment which has been abused, damaged, used beyond rated capacity, or which is damaged or has defects caused by repairs or service completed by persons other than authorized service personnel.
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