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ON Semiconductor NCL30073LED2GEVB User Manual

15 w high power factor led driver evaluation board

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NCL30073LED2GEVB
15 W High Power Factor
LED Driver Evaluation Board
User's Manual
Overview
This manual covers the specification, theory of operation,
testing and construction of the NCL30073LED2GEVB
evaluation board. The NCL30073 board demonstrates a
15 W high PF flyback LED driver for a typical downlight
application.
Key Features
The key features of this evaluation board include:
Low Parts Count
TRIAC Dimmer compatible
High Power Factor
Integrated Fault Protection
Over Temperature on board (a PCB mounted PTC)
Output Over Current
Output Over Voltage
© Semiconductor Components Industries, LLC, 2017
August, 2017 − Rev. 0
Table 1. SPECIFICATIONS
Input voltage
Line Frequency
Power Factor (100% Load)
Output Voltage
Output Ripple
Output Current
Efficiency
Start Up Time
Figure 1. Evaluation Board Photo
1
www.onsemi.com
EVAL BOARD USER'S MANUAL
207 − 253 V ac
50/60 Hz
0.9
36 V dc
17%
415 mA dc
85.7%
< 250 msec
Publication Order Number:
Min
Pk − Pk
± 5%
Typ.
Typ.
EVBUM2503/D

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Summary of Contents for ON Semiconductor NCL30073LED2GEVB

  • Page 1 User's Manual Overview www.onsemi.com This manual covers the specification, theory of operation, testing and construction of the NCL30073LED2GEVB EVAL BOARD USER’S MANUAL evaluation board. The NCL30073 board demonstrates a 15 W high PF flyback LED driver for a typical downlight application.
  • Page 2: Theory Of Operation

    NCL30073LED2GEVB THEORY OF OPERATION Power Stage provides for a constant power control over a large portion of The power stage is a flyback design. The power stage the input waveform. The resistor divider of R27 and R29 operates as a fixed frequency DCM power stage. The DCM provides some wave shaping to improve the power factor.
  • Page 3 NCL30073LED2GEVB SCHEMATIC +HVDC_iso AC_L 100nF 400V 10mH 33nF 400V MOV 250V − MB6S Rdamp AC_N Figure 3. Input Circuit +HVDC_iso Dout LED+ 1SMB5956B MURA160T3G MURS240T3G 143k Cout 1000uF 50V 220k 412k BAS21DW5T1G LED− NDD03N80ZT4G Gdrv CVcc 10uF 100V 2.2nF NCL30073...
  • Page 4: Bill Of Material

    NCL30073LED2GEVB BILL OF MATERIAL Table 2. BILL OF MATERIAL Refer- Distributor Manufacturer Substitution ence Part Distributor Part Number Manufacturer Part Number Allowed CVcc 10 mF 100 V Rubycon 100YXJ10M5X11 Digikey 1189−2150−ND Cout 1000 mF 50 V Vishay MAL214251102E3 Digikey 4603PHBK−ND...
  • Page 5 NCL30073LED2GEVB GERBER VIEWS Figure 5. Top Side PCB www.onsemi.com...
  • Page 6 NCL30073LED2GEVB Figure 6. PCB Outline Circuit Board Fabrication Notes 1. Fabricate per IPC−6011 and IPC6012. Inspect to 11. Size tolerance of plated holes: ± 0.003 in. : non−plated holes ± 0.002 in. IPA−A−600 Class 2 or updated standard. 12. All holes shall be ± 0.003 in. of their true position 2.
  • Page 7 NCL30073LED2GEVB ECA PICTURES Figure 7. Top View www.onsemi.com...
  • Page 8: Test Procedure

    NCL30073LED2GEVB TEST PROCEDURE Equipment Needed Test Connections • 1. Connect the LED Load to the red(+) and black(−) AC Source – 180 to 270 V ac 50/60 Hz Minimum leads through the ammeter shown in Figure 10. 100 W capability Caution: Observe the correct polarity or the •...
  • Page 9 NCL30073LED2GEVB TEST DATA Figure 9. Power Factor Over Line Figure 10. THD Over Line www.onsemi.com...
  • Page 10 NCL30073LED2GEVB Figure 11. Efficiency Figure 12. Regulation Over Line www.onsemi.com...
  • Page 11 NCL30073LED2GEVB Figure 13. Start Up with AC Applied 230 V Figure 14. Output Ripple 17% Pk − Pk www.onsemi.com...
  • Page 12 NCL30073LED2GEVB Figure 15. Dout Figure 16. Thermal Image SMT Side www.onsemi.com...
  • Page 13 LIMITATIONS OF LIABILITY: ON Semiconductor shall not be liable for any special, consequential, incidental, indirect or punitive damages, including, but not limited to the costs of requalification, delay, loss of profits or goodwill, arising out of or in connection with the board, even if ON Semiconductor is advised of the possibility of such damages. In no event shall ON Semiconductor’s aggregate liability from any obligation arising out of or in connection with the board, under any theory of liability, exceed the purchase price paid for the board, if any.