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ProMinent Dulcodos compact Assembly And Operating Instructions Manual
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ProMinent Dulcodos compact Assembly And Operating Instructions Manual

ProMinent Dulcodos compact Assembly And Operating Instructions Manual

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Assembly and operating instructions
Dulcodos, compact
DSKb
EN
Target group: trained users, unless otherwise required.
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.
990404
Original operating instructions (2006/42/EC)
Version: BA DST 061 01/24 EN

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Summary of Contents for ProMinent Dulcodos compact

  • Page 1 Assembly and operating instructions Dulcodos, compact DSKb Target group: trained users, unless otherwise required. Please carefully read these operating instructions before use. · Do not discard. The operator shall be liable for any damage caused by installation or operating errors. The latest version of the operating instructions are available on our homepage.
  • Page 2 Supplemental directives General non-discriminatory approach In order to make it easier to read, this document uses the male form in grammatical structures but with an implied neutral sense. The document is always aimed equally at women, men and gender-neutral persons. We kindly ask readers for their under‐ standing in this simplification of the text.

  • Page 3: Table Of Contents

    Table of contents Table of contents Product.................. 5 1.1 Applications..............5 1.2 Description of the metering system......5 1.3 DSKb identity code............7 1.4 Basic Dulcodos DSKb..........11 1.4.1 DSKb mounting frame with base frame....12 1.4.2 Feed chemical resistance........14 1.4.3 Metering pump............
  • Page 4 Table of contents 11.4 Dimensional drawing: Dulcodos DSKb, PVC-U/ EPDM pipework, stainless steel frame..... 54 11.5 Dimensional drawing: Dulcodos DSKb, PP-H/EPDM pipework, stainless steel frame......... 56 11.6 Dimensional drawing: Dulcodos DSKb, PVDF/FKM pipework, stainless steel frame......... 58 11.7 Dimensional drawing: Dulcodos DSKb, PVC-U/FKM pipework, PP frame..........

  • Page 5: Product

    Please note the resistance of the materials of the metering station used to the chemicals you are using, their concentration and temperature. Refer to the ProMinent Resistance List on the manufac‐ turer’s website. The metering system must be selected and ordered with the help of an identity code.
  • Page 6 Product Fig. 1: Metering system with pressure-side and suction-side flushing connector. Flushing pipe, hose sleeve Suction side, hose sleeve Relief line, hose sleeve Manometer, hose sleeve Flushing pipe, hose sleeve Pressure side, insert A manometer is used to help with adjustment of the back pressure and relief valves.

  • Page 7: Dskb Identity Code

    Product 1.3 DSKb identity code DULCODOS compact DSKb Type Pump function 1 Sigma pump, 1 point of injection Control type no pump Basic type Control type Choice of pumps no pump, no bracket mounting kit S1 only < 65 l/h mounting kit S1 only <...
  • Page 8 Product DULCODOS compact DSKb 10 bar / 50 l/h, S2BaHM 1-15 10 bar / 88 l/h, S2BaHM 1-15 10 bar / 135 l/h, S2BaHM 1-15 7 bar / 126 l/h, S2BaHM 1 1/2-25 7 bar / 220 l/h, S2BaHM 1 1/2-25...
  • Page 9 Product DULCODOS compact DSKb Suction side none Pipe with hose sleeve Pipe with 2-way ball valve and hose sleeve (shut-off valve) Pipe with 3-way ball valve and hose sleeve (flushing connector) Pressure display none with manometer Pulsation damper none (only injection valve with...
  • Page 10 Product DULCODOS compact DSKb Terminal box + grey main switch Yellow/red main switch Grey main switch Terminal box + yellow/red main switch Mounting frame and base frame PP frame without stainless steel base frame Stainless steel frame without stain‐ less steel base...

  • Page 11: Basic Dulcodos Dskb

    Product DULCODOS compact DSKb Portuguese * other languages on request 1.4 Basic Dulcodos DSKb The basic version components constitute the minimum design of this metering station, providing the basis for a process-reliable metering system. This equipment may be insufficient, depending on the application and feed chemical, and the following individual options may need to be added.

  • Page 12: Dskb Mounting Frame With Base Frame

    Product Fig. 2: Basic version of the DSKb Skid Pump Pipework 1.4.1 DSKb mounting frame with base frame The metering system comprises a polypropylene (PP option) or stainless steel (VA option) mounting frame with built-in collection pan. Escaping chemicals can be collected in this collection pan. Slots on the left and right of the mounting frame are provided for the optional routing of hoses and/or pipes to set up multiple metering stations in a row.
  • Page 13 Product Fig. 3: DSKb mounting frame, base frame The mounting frame is designed for wall mounting. Alternatively, the mounting frame can be delivered connected to a stainless steel base frame. Note the instructions for assembly and installation in Ä Chapter 4 ‘Assembly and installation’ on page 33 and Fig.

  • Page 14: Feed Chemical Resistance

    Product 1.4.2 Feed chemical resistance These pre-defined selections describe the material combinations of the wetted pipework components. The pipework can consist of PVC-U adhesive connections or welded PP/PVDF. Welded plastic connections can be used in applications with higher pressure, such as max. 10 bar with PP-H at 20°C or max. 16 bar with PVDF at 20°C.

  • Page 15: Options

    Product Fig. 5: Metering pumps The wetted materials for these metering pumps are PVDF in the dosing head and PTFE in the seal and diaphragm. These pumps are equipped as standard with a multi-layer safety diaphragm with optical rupture display. The basic types have a motor with PTC and 1:5 speed control range, and can be controlled by a three-phase 230/400 V power supply (50 Hz).

  • Page 16: Suction Side

    Product Fig. 6: DSKb siphon vessel Depending on the delivery volume of the metering pump, siphon vessels and the following vacuum cylinders holding 0.5 litres with a nominal width of DN10, up to 2.5 litres with a nominal width of DN32, are available.

  • Page 17: Pressure Display

    Product 1.5.2.2 Pipe with hose sleeve Pipework is routed to the front of the metering system. A hose sleeve is available as the connector. 1.5.2.3 Shut-off valve: Pipe with 2-way ball valve and hose sleeve Pipework with a 2-way ball valve as a shut-off valve is routed to the front of the metering system.

  • Page 18: Pulsation Damper

    1.5.4 Pulsation damper 1.5.4.1 None No pulsation damper is fitted. The T-piece ends at this point with a dummy piece. ProMinent always recommends the use of a pulsa‐ tion damper to maintain the service life of the system and process accuracy. 1.5.4.2...

  • Page 19: Flushing Function On The Pressure Side

    Product A bladder damper with separator is installed on the pressure side downstream of the metering pump for low-pulsation metering. Pul‐ sation dampers are used to reduce the flow resistance with long dosing lines and with viscous media. The gas cushion between the housing and hose is compressed when the metering pump per‐...

  • Page 20: Overflow Return Line

    Product 1.5.6 Overflow return line 1.5.6.1 None The relief line ends without pipework directly downstream of the relief valve with a hose sleeve. 1.5.6.2 With hose sleeve Pipework is routed from the relief valve to the front of the metering system.
  • Page 21 Product 1.5.6.4 Overflow vessel with acid vapour separator Overflow vessels are used to trigger an alarm and shut off the metering pump when the relief valve is triggered, caused by a blockage or impermissible overpressure in the dosing line. The overflowing medium is collected in the overflow vessel and detected by a level switch.

  • Page 22: Hydraulic Connectors On The Pressure Side

    Product 1.5.7 Hydraulic connectors on the pressure side 1.5.7.1 None No connector and transition to the point of injection. The pressure side ends at the ball valve or below the pressure side flushing func‐ tion, depending on the configuration. 1.5.7.2 Sleeve The hose sleeve is attached as a detachable hose connection with a union nut and is available in the pre-selected materials (PVC, PP...

  • Page 23: Electrical Connection

    Product 1.5.8 Electrical connection 1.5.8.1 None The metering station does not have a terminal box or main switch when delivered. All the components incorporated in the metering station need to be supplied by third parties with the requisite oper‐ ating voltage and any switching signals need to be set up accord‐ ingly.

  • Page 24: Leak Sensor

    Product Fig. 16: DSKb electrical connection terminal box with yellow/red main switch 1.5.8.4 Grey/black main switch The grey/black main switch is a grey or black load-break switch and switches off the energy supply to the metering station. Accord‐ ingly, the metering station must be integrated into a stand-alone emergency stop circuit.

  • Page 25: Declaration Of Conformity

    Product 1.5.9.2 Leak sensor (German Federal Water Act WHG approval) The fibre optic sensor is capable of detecting small amounts of liquid media. The wetted parts are made of PFA/PVC. The collec‐ tion pan features the preparation for a mounting socket into which the sensor is inserted.

  • Page 26: Safety And Responsibility

    Safety and responsibility Safety and responsibility 2.1 User qualification WARNING! Danger of injury with inadequately qualified per‐ sonnel The operator of the system / equipment is respon‐ sible for ensuring that the qualifications are ful‐ filled. If inadequately qualified personnel work on the unit or loiter in the hazard zone of the unit, this could result in dangers that could cause serious injuries and material damage.

  • Page 27: Labelling Of Warning Information

    Safety and responsibility 2.2 Labelling of Warning Information Introduction These operating instructions provide information on the technical data and functions of the product. These operating instructions pro‐ vide detailed warning information and are provided as clear step- by-step instructions. The warning information and notes are categorised according to the following scheme.

  • Page 28: General Safety Information

    Unsuitable feed chemicals/ProMinent Resistance List Please note the resistance of the materials of the metering station to the chemicals you are using. Refer to the ProMinent Resistance List on the manufacturer’s website. WARNING! Live parts Possible consequence: Fatal or very serious inju‐...
  • Page 29 Safety and responsibility WARNING! Operating error / unauthorised access Possible consequence: fatal or very serious inju‐ ries. – Measure: Ensure that there can be no unau‐ thorised access to the unit. – Ensure that the device is only operated by ade‐ quately qualified and technically expert per‐...
  • Page 30 Safety and responsibility CAUTION! Injury to personnel and property / Unit starts up immediately The pump can start pumping as soon as it is con‐ nected to mains voltage. Only connect the unit to the mains voltage when all installation work has been completed and the pumped chemicals can no longer escape in an uncontrolled manner.

  • Page 31: Intended Use

    Safety and responsibility 2.4 Intended use Intended use Only use the metering system to meter liquid feed chemicals into hydraulic systems. The metering system is not intended for metering solid, gaseous, strongly outgassing, easily flam‐ mable, explosive media or media containing solids. Only use the metering system in accordance with the technical details and specifications provided in these operating instructions and in the operating...

  • Page 32: Storage And Transport

    Storage and transport Storage and transport Ä Chapter 2.1 ‘User User qualification: instructed user, see qualification’ on page 26 WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious inju‐ ries. Please ensure when handling hazardous sub‐ stances that you have read the latest safety data sheets provided by the manufacture of the haz‐...

  • Page 33: Assembly And Installation

    Assembly and installation Assembly and installation User qualification, mechanical installation: trained and qualified Ä Chapter 2.1 ‘User qualification’ on page 26 personnel, see User qualification, electrical installation: electrical technician, Ä Chapter 2.1 ‘User qualification’ on page 26 Ambient conditions Ambient conditions for operation: Ambient temperature: 5 ...
  • Page 34 Only use materials that comply with the provisions and specifications of the ProMinent Resistance List. When installing the metering system, always make sure that the connectors on site are connected free of tension to the metering system.

  • Page 35: Electrical Installation

    Assembly and installation 4.1 Electrical installation: WARNING! Live parts Cause: All work or installation work performed can lead to danger from electrical current. Possible consequence: fatal or very serious inju‐ ries. Measure: Carry out all work in line with the statu‐ tory national and international statutory regula‐...

  • Page 36: Start Up

    Start up Start up Ä Chapter 2.1 User qualification, start up: trained user, see ‘User qualification’ on page 26 WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious inju‐ ries. Please ensure when handling hazardous sub‐ stances that you have read the latest safety data sheets provided by the manufacture of the haz‐...
  • Page 37 Start up Overflow connector: If you use water for initial commissioning, the hose that returns from the relief valve needs to be routed into the water tank or into the drain – on no account into the tank holding the feed chemical. After commissioning, the hose which comes from the relief valve needs to be routed into the tank holding the feed chemical.

  • Page 38: Operation

    Operation Operation Ä Chapter 2.1 User qualification, operation: trained user, see ‘User qualification’ on page 26 Use the metering system in accordance with the operating instruc‐ tions for the relevant metering pump. The operating instructions list all settings for changing the dosing rate, stroke and stroke rate etc. The main switch is used to switch the metering system on and off.

  • Page 39: Maintenance And Repair

    Maintenance and repair Maintenance and repair User qualification, maintenance and repair: trained user, see Ä Chapter 2.1 ‘User qualification’ on page 26 WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious inju‐ ries. Please ensure when handling hazardous sub‐ stances that you have read the latest safety data sheets provided by the manufacture of the haz‐...
  • Page 40 Maintenance and repair Flushing: There is a flushing connector fitted on the pressure side of the metering system. The metering pumps can only be flushed from the suction side to the pressure side, as the check valves in the liquid ends do not permit the opposite direction To flush, connect the flushing medium to the hose connector on the suction side or on the optional flushing connector on...

  • Page 41: Decommissioning

    Decommissioning Decommissioning User qualification, decommissioning: trained user, see Ä Chapter 2.1 ‘User qualification’ on page 26 WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious inju‐ ries. Please ensure when handling hazardous sub‐ stances that you have read the latest safety data sheets provided by the manufacture of the haz‐...

  • Page 42: Recommissioning

    Recommissioning Recommissioning User qualification, decommissioning: trained user, see Ä Chapter 2.1 ‘User qualification’ on page 26 WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious inju‐ ries. Please ensure when handling hazardous sub‐ stances that you have read the latest safety data sheets provided by the manufacture of the haz‐...

  • Page 43: Technical Data

    Technical data Technical data INFO!: You will find the technical data for the metering pump and the other assemblies (back pressure valve, multifunctional valve, pulsation damper etc.) in the product-specific operating instruc‐ tions. 10.1 Storage and transport temperature Storage and transport temperature of the metering system: 0 ... 50 °C Air humidity, maximum: 95% relative air humidity Maximum permissible operating pressure:...

  • Page 44: Ambient Conditions

    Technical data 10.5 Ambient conditions Ambient conditions for operation: Ambient temperature: 5 ... 40 °C. Ambient temperature: with PES, H or similar as feed chemical: 5 ... 25 °C. Air humidity, maximum: 92 % relative humidity, non-condensing. Adhere to the Material Safety Data Sheet for your feed chemical for the maximum temperature of the feed chemical at maximum operating pressure.

  • Page 45: Standard Motor-Driven Metering Pumps

    Technical data 10.8 Standard motor-driven metering pumps sigma_1 (Basic type 3-phase, 230/400 V, 50 Hz with PTC) Pos. Article no. Identity code Pump capacity Motor capacity 1081544 S1BAH12017PVTS000T0 10 bar/17 l/h 0.09 kW 1081624 S1BAH10022PVTS000T0 10 bar/22 l/h 0.09 kW 1081625 S1BAH12035PVTS000T0 10 bar/35 l/h...
  • Page 46 Technical data sigma_3 (Basic type 3-phase, 230/400 V, 50 Hz with PTC) Pos. Article no. Identity code Pump capacity Motor capacity 1060061 S3BAH120330PVTS000T 10 bar/365 l/h 0.37 kW 1081642 S3BAH070410PVTS100T 7 bar/410 l/h 0.37 kW 1081643 S3BAH070580PVTS100T 7 bar/580 l/h 0.37 kW 1081644 S3BAH040830PVTS100T...
  • Page 47 Technical data sigma_2 (Control type 1-phase, 100-240 V, 50/60 Hz) Pos. Article no. Identity code Pump capacity Motor capacity 1102963 S2CBH07220PVTS000U111000 7 bar/271 l/h 220 W 1102964 S2CBH04350PVTS000U111000 4 bar/353 l/h 220 W sigma_3 (Control type 1-phase, 100-240 V, 50/60 Hz) Pos.

  • Page 48: Dimensions Drawings, Part Numbers And Materials

    Dimensions drawings, part numbers and materials Dimensions drawings, part numbers and materials 11.1 Dimensional drawing: Dulcodos DSKb, PVC-U/EPDM pipework, PP frame 156,5 Fig. 18: Dimensional drawing: Dulcodos DSKb, PVC-U/EPDM pipework, PP frame, all dimensions in mm. Tab. 2: Dulcodos DSKb, PVC-U/EPDM pipework, PP frame up to Sigma 3 / 670 l/h Position Designation Material...
  • Page 49 Dimensions drawings, part numbers and materials Position Designation Material Type Size Suction connector PVC-U Hose sleeve DN20 Pressure connector to be defined by the customer Relief connector PVC-U Hose sleeve DN20 Flushing connector, suction PVC-U Blanking plug DN20 side Flushing connector, pres‐ PVC-U Blanking plug DN20...

  • Page 50: Dimensional Drawing: Dulcodos Dskb, Pp-H/Epdm Pipework, Pp Frame

    Dimensions drawings, part numbers and materials 11.2 Dimensional drawing: Dulcodos DSKb, PP-H/EPDM pipework, PP frame 156,5 Fig. 19: Dimensional drawing: Dulcodos DSKb, PP-H/EPDM pipework, PP frame, all dimensions in mm. Tab. 3: Dulcodos DSKb, PP-H/EPDM pipework, PP frame up to Sigma 3 / 670 l/h Position Designation Material...
  • Page 51 Dimensions drawings, part numbers and materials Position Designation Material Type Size Suction connector Hose sleeve DN20 Pressure connector to be defined by the customer Relief connector Hose sleeve DN20 Flushing connector Insert DN20...

  • Page 52: Dimensional Drawing: Dulcodos Dskb, Pvdf/Fkm Pipework, Pp Frame

    Dimensions drawings, part numbers and materials 11.3 Dimensional drawing: Dulcodos DSKb, PVDF/FKM pipework, PP frame 156,5 Fig. 20: Dimensional drawing: Dulcodos DSKb, PVDF/FKM pipework, PP frame, all dimensions in mm. Tab. 4: Dulcodos DSKb, PVDF/FKM pipework, PP frame up to Sigma 3 / 670 l/h Position Designation Material...
  • Page 53 Dimensions drawings, part numbers and materials Position Designation Material Type Size Suction connector PVDF Hose sleeve DN20 Pressure connector to be defined by the customer Relief connector PVDF Hose sleeve DN20 Flushing connector PVDF Insert DN20...

  • Page 54: Dimensional Drawing: Dulcodos Dskb, Pvc-U/Epdm Pipework, Stainless Steel Frame

    Dimensions drawings, part numbers and materials 11.4 Dimensional drawing: Dulcodos DSKb, PVC-U/EPDM pipework, stainless steel frame 156,5 Fig. 21: Dimensional drawing: Dulcodos DSKb, PVC-U/EPDM pipework, stainless steel frame, all dimensions in mm. Tab. 5: Dulcodos DSKb, PVC-U/EPDM pipework, stainless steel frame up to Sigma 3 / 670 l/h Position Designation Material...
  • Page 55 Dimensions drawings, part numbers and materials Position Designation Material Type Size Suction connector PVC-U Hose sleeve DN20 Pressure connector to be defined by the customer Relief connector PVC-U Hose sleeve DN20 Flushing connector PVC-U Insert DN20...

  • Page 56: Dimensional Drawing: Dulcodos Dskb, Pp-H/Epdm Pipework, Stainless Steel Frame

    Dimensions drawings, part numbers and materials 11.5 Dimensional drawing: Dulcodos DSKb, PP-H/EPDM pipework, stainless steel frame 156,5 Fig. 22: Dimensional drawing: Dulcodos DSKb, PP-H/EPDM pipework, stainless steel frame, all dimensions in mm. Tab. 6: Dulcodos DSKb, PP-H/EPDM pipework, stainless steel frame up to Sigma 3 / 670 l/h Position Designation Material...
  • Page 57 Dimensions drawings, part numbers and materials Position Designation Material Type Size Suction connector Hose sleeve DN20 Pressure connector to be defined by the customer Relief connector Hose sleeve DN20 Flushing connector Insert DN20...

  • Page 58: Dimensional Drawing: Dulcodos Dskb, Pvdf/Fkm Pipework, Stainless Steel Frame

    Dimensions drawings, part numbers and materials 11.6 Dimensional drawing: Dulcodos DSKb, PVDF/FKM pipework, stainless steel frame 156,5 Fig. 23: Dimensional drawing: Dulcodos DSKb, PVDF/FKM pipework, stainless steel frame, all dimensions in Tab. 7: Dulcodos DSKb, PVDF/FKM pipework, stainless steel frame up to Sigma 3 / 670 l/h Position Designation Material...

  • Page 59: Dimensional Drawing: Dulcodos Dskb, Pvc-U/Fkm Pipework, Pp Frame

    Dimensions drawings, part numbers and materials Position Designation Material Part number Splash guard PMMA 1112969 Leak sensor 142068 Position Designation Material Type Size Suction connector PVDF Hose sleeve DN20 Pressure connector to be defined by the customer Relief connector PVDF Hose sleeve DN20 Flushing connector...
  • Page 60 Dimensions drawings, part numbers and materials Position Designation Material Part number Back pressure valve universal, DHV-U PVC-U, 1037775 DN20 Ball valve, 3-way PVC-U, 1039887 DN20 Pulsation damper PVC-U, 1078964 Hidracar ® U002, 0.18 l Diaphragm seal PVC-U, 1077155 MDM 902, 0 ... 10 bar Terminal box 1033731 Splash guard...

  • Page 61: Dimensional Drawing: Dulcodos Dskb, Pvc-U/Fkm Pipework, Stainless Steel Frame

    Dimensions drawings, part numbers and materials 11.8 Dimensional drawing: Dulcodos DSKb, PVC-U/FKM pipework, stainless steel frame 156,5 Fig. 25: Dimensional drawing: Dulcodos DSKb, PVC-U/FKM pipework, stainless steel frame, all dimensions in mm. Tab. 9: Dulcodos DSKb, PVC-U/FKM pipework, stainless steel frame up to Sigma 3 / 670 l/h Position Designation Material...
  • Page 62 Dimensions drawings, part numbers and materials Position Designation Material Part number Splash guard PMMA 1112969 Leak sensor 142068 Position Designation Material Type Size Suction connector PVC-U Hose sleeve DN20 Pressure connector to be defined by the customer Relief connector PVC-U Hose sleeve DN20 Flushing connector...

  • Page 63: Spare Parts And Accessories

    Spare parts and accessories Spare parts and accessories Information on maintenance and Extensive information on maintenance and repair materials can be repair material found on the website https://www.prominent.de/de/Service/Service/Material-Services/ Material-Service.html or at service@prominent.com .

  • Page 64: Index

    Index ProMinent Resistance List ....5 Protection class ......44 Action, step by step .
  • Page 68 ProMinent GmbH Im Schuhmachergewann 5 - 11 69123 Heidelberg Germany Telephone: +49 6221 842-0 Fax: +49 6221 842-215 Email: info@prominent.com Internet: www.prominent.com 990514, 2, en_GB © 2024...

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