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Operating Instructions
for Ozone Generating System
®
Bono Zon
Type BONa
___ ___ ___ ___ ___ ___ ___ ___ ___ ___
BONa
A
1
T
Please enter identitycode of the device here.
Please read through these operating instructions in full before use. Do not discard!
Damage caused by incorrect operation will invalidate the guarantee.
The manufacturer is not liable for any damage caused by failure to follow operating instructions.
Part No. 987951
ProMinent Dosiertechnik GmbH · 69123 Heidelberg · Germany
BA BOZ 011 04/06 GB
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Summary of Contents for ProMinent Bono Zon BONa
- Page 1 Damage caused by incorrect operation will invalidate the guarantee. The manufacturer is not liable for any damage caused by failure to follow operating instructions. Part No. 987951 ProMinent Dosiertechnik GmbH · 69123 Heidelberg · Germany BA BOZ 011 04/06 GB...
- Page 2 Legal notice Legal notice: Operating Instructions for Ozone Generating System Bono Zon ® Type BONa © ProMinent Dosiertechnik GmbH, 2003 Address ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5-11 69123 Heidelberg Germany Phone: +49 6221 842-0 Fax: +49 6221 842-419 info@prominent.com www.prominent.com Subject to technical modifications.
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Page 3: Table Of Contents
2.5.2.1 Manual setting (condition as delivered) .............. 16 2.5.2.2 Ozone metering proportional to the input signal (e.g. flow-proportional ozone metering) .............. 17 2.5.2.3 Controlled ozone metering .................. 17 2.5.2.4 Interval function ....................17 High voltage transformer ....................18 Indicators during operation ..................... 18 ProMinent ® Page 3... - Page 4 Operation ........................27 Starting up ozone generation ..................27 Turning off ozone generation ................... 27 Operational checks ......................27 Restarting after standstill ....................27 Restarting after error message ..................28 Autoreset after mains power failure (option) ..............28 ProMinent ® Page 4...
- Page 5 Cooling agent ........................32 Rated ozone concentration ..................... 32 Operating frequency and connected load ............... 32 Setting range for ozone generation ................. 32 Conditions for surroundings .................... 32 Phases for adsorber regeneration ................... 32 Illustrations ........................35 ProMinent ® Page 5...
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Page 6: General User Guidelines
Describes a potentially dangerous situation. If not avoided could lead to death or extremely serious injury. CAUTION Describes a potentially dangerous situation. If not avoided, could result in slight or minor injury to persons or property. ProMinent ® Page 6... -
Page 7: A Instructions For Regulation Use
It is mandatory that all chapters of this operating manual, especially those describing the ozone generating system and their commissioning be carefully read. An expert from ProMinent must give operators a detailed introduction as part of the commissioning of the system. -
Page 8: D Information On General Safety
Rooms containing ozone generating systems must be separated by fire walls from all other rooms. In case of accident: Should ozone be emitted from the system, observe relevant safety regulations (see ZH1/474) when taking necessary action. ProMinent ® Page 8... - Page 9 Warning sign "Toxic Substances" Part no.: 607324 Warning sign "Ozone System. Access for Authorized Persons Only" Part no.: 740921 Ozone System Access for Authorized Persons Only Warning sign "No Fire, Flame or Smoking" Part no.: 607323 ProMinent ® Page 9...
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Page 10: E Emissions
Hertz (cycles per second) kilogram litre light emitting diode milliampere maximum milligram mg/m milligrams per cubic metre minute millilitre program logic control part number PN 16 nominal pressure (DIN 8062, PVC pipes) second table volt ProMinent ® Page 10... -
Page 11: Introduction
Today ozone is used in many areas of water treatment, in processing exhaust and sewage and as an oxidation agent in chemical reactions. ProMinent recognised the significance of ozone technology very early and has been for years one of the leading manufacturers of small and mid-sized ozone systems. Above all, new standards have been set in the area of control technology and in the manufacturing of compact systems. -
Page 12: Definition Of Terms
(opposite pole) glass tube high voltage inner electrode glass tube A 701.01b cooling water Fig. 1a Principle of ozone generation in the BONa XA (X = 1, 2, 3, ..9) systems with PVC generator ProMinent ® Page 12... -
Page 13: Construction Of A Bono Zon
• Power and power protection of booster pump integrated in the control cabinet. • Supply voltage: 230/400 V • Power frequency: 50 or 60 Hz An identcode (identification code) has been introduced to clearly define the system characteristics. See identcode for BONa systems, fig. 6 (appendix). ProMinent ® Page 13... -
Page 14: The Air Drying System
Pausing regeneration Press the yellow push button to pause regeneration. The LED Fig. 3-1 then lights up red. In case regeneration is interrupted before reaching the breakthrough temperature, the adsorber cannot be placed in operation again. ProMinent ® Page 14... -
Page 15: Starting Regeneration After Manual Interruption
Calibration of the sensor and setting of the minimum contact are made in the factory. Should the flow of air fall below the minimal setting, then the system switches to the failure-mode (LED fig. 3-6, red). ProMinent ® Page 15... -
Page 16: Electrical Part Of System
30-100 % refers to the ozone performance and not to the position of the variable-voltage transformer. When the system is switched off, the variable-voltage transformer adjusts to zero; when the system is switched on again, the preset value is again adjusted. ProMinent ® Page 16... -
Page 17: Ozone Metering Proportional To The Input Signal (E.g. Flow-Proportional Ozone Metering)
Feed forward control, max. additive d.: 100 % Standard signal output: measuring value, 0...20 mA 0 mA = 0 ppm 20 mA = 2 ppm Identcode: D1CAD0Z10111Z020D Alarm relay: active Operating menu: language according to customer, limited version ProMinent ® Page 17... -
Page 18: High Voltage Transformer
If the function “Autoreset after mains power failure” is activated, the control will only register the mains power failure as a fault (LED in Figure 3-18, flashing yellow); it will not shut down the plant. Activation of the fault indicating relay will not take place. ProMinent ® Page 18... -
Page 19: Interlocking Contact For Ozone Generation
None of these steps should be taken (except in emergency) before the system has been stopped using the start/stop button. ProMinent ® Page 19... -
Page 20: Stainless Steel Ozone Generator
To adjust the cooling water for several generators, open all corner valves and set the flow by adjusting the priming pressure at the pressure release valve. Cooling water Ozone Steel cylinder, high voltage Steel cylinder Glass cylinder Fig. 1b Stainless steel ozone generator: Principle of ozone generation ProMinent ® Page 20... -
Page 21: Assembly And Installation
Assembly and installation NOTE Please also read through the comprehensive instructions in the separate document: “Instructions for the installation of ProMinent BONa Ozone System” Operation room requirements Ozone systems must be set up in closed, lockable rooms. Machine rooms and operation corridors around swimming pools, for example, are possible locations. -
Page 22: Ozone Line Connection
• connection of error message lines to outside (if foreseen) • assemble and connect emergency cut-off switch • gas detector if foreseen (see sec. 2.9.1) NOTE Secure the power supply in accordance with the flow diagram. ProMinent ® Page 22... -
Page 23: Commissioning
Only persons trained and authorised by ProMinent qualify as experts for BONa Systems. NOTE Any interference by unauthorised persons invalidates the guaranty claim in its entirety. -
Page 24: Work On Open Ozone Cabinet
• Is the heating functioning, does the drier warm up, and is hot air blown away at the end of the heating phase (approx. 100-120 ºC)? To check this function, attach a thermometer with data saving capacity to the regeneration air escape. ProMinent ® Page 24... -
Page 25: Commissioning
Make sure that the flow meter (fig. 2b-16) is calibrated for standard conditions. The maximum amount of air for the rated concentration of 20 g ozone/m is noted in the inspection protocol. ProMinent ® Page 25... -
Page 26: Checks Before Turning On High-Voltage
45 °C. As soon as ozone generation is turned on, the cooling fan starts up automatically. ProMinent ® Page 26... -
Page 27: Operation
(see chapter 2.2.1). Dry air should also be taken in for approx. 60 min. before activating ozone production to remove any moisture that may be present. While the system is running for this reason, the regulating transformer should be set to 0. ProMinent ® Page 27... -
Page 28: Restarting After Error Message
Figure 3-13. • Check whether regeneration exhaust is being emitted (see fig. 2b-15), measure temperature of exhaust during the heating phase. In case the breakthrough temperature was not reached by the end of the heating phase, call ProMinent Service. ProMinent ®... -
Page 29: Led In Fig. 3-3 Blinks Green
• Excess current in booster pump motor. Cause: - Defective booster pump, motor safety switch thrown open. Help: - Check booster pump; if this does not solve problem, call ProMinent Service. - Motor safety switch improperly set. LED in fig. 3-9 blinks red •... -
Page 30: Maintenance
Misuse can increase the risk of fire. NOTE Repairs on the ozone generator may only be made by persons authorized by ProMinent. Only original spare parts may be used for these repairs. Failure to observe these restrictions invalidates any guaranty claim for the entire system. -
Page 31: Testing Supplementary Devices Of Ozone Generating System
• Emergency shut-off switch installed at entrance. 7.2.5 User obligations • Set up operating instructions. • Only authorized persons may use ozone system. • Repairs only by qualified experts. • Each user must have his own protective gas mask with respective filter. ProMinent ® Page 31... -
Page 32: Technical Specifications For Bona Systems
Conditions for surroundings • minimum air temperature: 4 ºC • maximum air temperature: 30 ºC • maximum humidity: 60 %, non-condensing Phases for adsorber regeneration • Heating phase: ≤ 7 hours • Cooling-off phase: 9 hours ProMinent ® Page 32... - Page 33 NOTE: The wastewater line and the ozone gas line are connected to the top of the cabinet in all systems, the cooling water intake line is connected from the right-hand side (leave approx. 30 cm space). ProMinent ® Page 33...
- Page 34 Motor safety cut-out switch (standard value) Overall dimensions Width 1650 1600 2000 2400 2400 2800 3200 3400 3400 Height 1950 1950 1950 1950 2200 2200 2200 2200 2200 2200 Depth Weight Weight 1200 1280 1360 1920 1980 2000 ProMinent ® Page 34...
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Page 35: Illustrations
▼ ▼ cooling residual ozone ozone generator eliminator water ozonic ozonic ozonic gas exhaust gas exhaust gas ▼ ozone- ozonized ozonized free untreated ozone reaction chamber active carbon filter water feeding water water treated water ProMinent ® Page 35... - Page 36 ProMinent ® Page 36...
- Page 37 LED booster pump in operation LED safety switch, ozone cooling water error LED ozone generator LED collective malfunction reset button after failure start/stop button LED system in operation LED circuit display indicator LED circuit operation indicator LED mains power failure ProMinent ® Page 37...
- Page 38 (grey ball) for BONa 1A-3E DN 32 control fixture for BONa 4A-9D DN 40 pipe length (minimum 500 mm) diameter two nominal widths greater than for K water drop/damage block: valve installation direction: arrow downwards ProMinent ® Page 38...
- Page 39 (located top or side depen- ding on BONa model) NOTE: if cooling water runoff is below the top edge of ozone cabinet, then install anti-vacuum device in line ProMinent ® Page 39...
- Page 40 = twin operation adsorber drying with hot air regeneration Custom models: Setting amount of ozone production: = standard model = manual = automatic, with servomotor Drier size in multi-circuit systems: = standard System control: M = modified = control of booster pump ProMinent ® Page 40...
- Page 41 Konformitätserklärung ProMinent ® Page 41...
- Page 42 Subject to technical modifications. ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5-11 69123 Heidelberg Germany Phone: +49 6221 842-0 Fax: +49 6221 842-419 info@prominent.com www.prominent.com ProMinent ® Page 42...
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